32.30U09032B Service Bulletin/Repair Instructions

Technical information
Page 1 of 2
Technical information

TI No.: 32.30U09032B
Distribution list: D
Distribution date: 29.05.2020

Valid until: 31.12.2040
The point of contact is the EvoBus after-sales service in each country

Model:
TC 400
MODEL SERIES:
629534; 629557
TITLE:
Kneeling function New Jersey USA - retrofitting a drive-off lock and updating software
Replaces: 32.30U09032A
Reason:

Parts list expanded
COMPLAINT

In the US state of New Jersey, the kneeling function does not meet local requirements.
CAUSE

The function implemented in production does not meet legal requirements.
REMEDY

Retrofit the drive-off lock for the kneeling function in vehicles without mobility lift and update the software in all vehicles.
MEASURE TYPE

The scope of the work is carried out as part of a compliance recall (RC).
INFORMATION

For vehicles equipped with a mobility lift, only the software update is required.

The replacement parts below are distinguished by the following letters in the Comment column.

a/b = replacement parts for all model designations without mobility lift

a = additional replacement parts for C629.534 (EPA 04, EPA 07) without mobility lift

b = additional replacement parts for C629.557 (EPA 10) without mobility lift
REPLACEMENT PARTS REQUIRED

Quantity
Designation
Number
Comment
1
2-way directional control valve
A 000 420 59 71 05
a/b
1
Screw M8x70 (25 Nm)
N 910105 008042
a/b
2
Screw M8x100 (25 Nm)
N 910105 008049
a/b
1
Screw M10x20 (70 Nm)
N 910105 010006
a/b
Loctite 243 sealant
A 613 989 09 71
a/b - Quantity as required
Plastic line 3/8"
A 000 987 61 27 05
a/b - Quantity as required
1
Pressure limiting valve
A 001 431 63 06 05
a
1
3/2 solenoid valve
A 005 997 11 36 05
a
2
Screw M6x12 (8 Nm)
A 003 990 88 12 05
a
2
Sealing ring 6x10-CU
N 007603 006106
a
1
Screw-in fitting P5 M16x1.5 (20 Nm)
A 007 997 68 72 05
a
3
Elbow 90° P5 M16x1.5 (20 Nm)
A 003 990 72 71 05
a
3
Union piece 3/8" - 3/8" - 18 NPTF (32 Nm)
A 004 990 34 68 05
a
6
Union piece 3/8" - M16x1.5 (20 Nm)
A 004 990 37 68 05
a
1
Screw-in fitting P5 1/4" - 18 NPTF (24 Nm)
A 008 997 58 72 05
a
1
Screw-in fitting P5 3/8" - 18 NPTF (32 Nm)
A 008 997 59 72 05
a
1
3/2 solenoid valve
A 000 997 52 12 05
b
1
Pressure limiting valve
A 005 429 03 44 05
b
2
Union bolt M16x1.5 (14 Nm)
A 000 997 47 34 05
b
2
Union bolt M22x1.5 (14 Nm)
A 000 997 48 34 05
b
3
Screw-in fitting NG8 3/8" NPTF (14 Nm)
A 003 997 84 71 05
b
2
Contact bush
A 013 545 75 26 05
b
2
Flat-pin connector
A 035 545 22 28 05
b
5
Quick connector NG8 3/8"
A 006 997 66 89 05
b
3
Right-angle connector NG12 3/8"
A 006 997 72 89 05
b
6
Right-angle connector NG8 3/8"
A 006 997 75 89 05
b
https://busdoc.i.daimler.com/busdoc/files/EVOBUS/DOK-Technikinformationen/20.2... 17.06.2020
Technical information
Quantity
Designation
Page 2 of 2
Number
Comment
OPERATION TEXTS

Operation no.
Operation text
Working time/h
Comment
02-5780
Retrofit automatic bus stop brake
3.0
applies to vehicles without mobility lift,
02-5336
Perform an FPS download
0.9
including FPS download

applies to vehicles with mobility lift
The times apply for work at an hourly rate.
DEFECT NUMBER

Defect no.:
Designation
3295061
CODEWORD

1310O32M07
INTRODUCTION OF MODIFICATIONS INTO SERIES PRODUCTION

01.03.2014
WARRANTY AND GOODWILL SETTLEMENTS

Field measure type Recall: 100 % of costs will be accepted

BUS/MCC
BUS/MCC-O
pp.
pp.
Johannes Lehmann
Markus Fischer
Attachments

Retrofitting a drive-off lock in vehicles without mobility lift

Procedure

1.
Retrofitting a drive-off lock - C629.534 (EPA 04, EPA 07)
2.
Retrofitting a drive-off lock - C629.557 (EPA 10)
Finishing tasks

1.
Ordering software for field solution and programming the multiplexer control unit
2.
FPS download procedure
3.
Updating vehicle documentation in the “VeDoc” system and updating bus-specific electrical data
This document may contain confidential information. Distribution outside the production plant's
For information only. Subject to ongoing technical development. Not subject to the amendment service.
distribution list is not permitted.
https://busdoc.i.daimler.com/busdoc/files/EVOBUS/DOK-Technikinformationen/20.2... 17.06.2020

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