NHTSA ID Number: 10175415
Manufacturer Communication Number: 20TS-03
TSB/Document Date: 2020-05-23
Summary
Technical Service Letter for DD Heavy Duty Platform Belt Tensioner Change. A newly designed, dual-arm friction shoe damping tensioner was implemented for the DD Heavy Duty Platform.
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TSB/Document ID: 20TS-03
Replacement Service Bulletin Number:
MFR Communication Date: 2020-05-22
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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No.: 20TS-03
May 11, 2020
TO:
Service Locations
FROM:
Service Systems Development
SUBJECT:
DD Heavy Duty Platform Belt Tensioner Change
ISSUE
A newly designed, dual-arm friction shoe damping tensioner was implemented for the DD Heavy
Duty Platform. New tensioner P/N: A4722001370 was released to engine production on
December 7th, 2018, with approximate engine serial number HDE0644305 for current
USA/Canada and export engines. Belt lengths and maintenance interval per application and
engine variance did NOT change. For current belt information, reference Technical Service
letter 18 TS-4rev. New sections in the appropriate workshop and troubleshooting manuals have
been created. The new sections are labeled “Friction Belt Tensioner”. The tensioner should only
be replaced if indicated by the appropriate troubleshooting manual procedure.
The new friction damping tensioner is not backwards-compatible with certain vehicles
built before November 1, 2017. The new tensioner can be used in all vehicles built on or after
November 1, 2017. Certain vehicles built before November 1, 2017 will continue to use the
hydraulic damping tensioner. Refer to Chart 1 for part numbers.
Fig. 1, Hydraulic Damping Tensioner
Fig. 2, New Friction Damping Tensioner
Detroit Diesel 13400 Outer Drive, West / Detroit, Michigan 48239-4001
20TS-03
-2-
5/4/2020
NOTICE:
Selecting the incorrect tensioner may prevent proper installation due to interference
between the tensioner and the fan clutch. This interference may be difficult to identify
visually.
Determine Replacement Tensioner Part Number
Follow the below steps to determine the correct replacement tensioner.
All vehicles built on or after November 1, 2017 should use the Friction Damping
Tensioner. Refer to Chart 1 for part numbers.
For vehicles built prior to November 1, 2017.
1.
Use the VIN to determine if unit is a P4 Cascadia. For Freightliner
Trucks, refer to
the 5th and 6th digits in the VIN. HG, HH, HJ, HK, HL, HM, HN, HP, HR, HS, HT, HU
all denote P4 Cascadia.
2.
Refer to Vehicle Info on DTNA Connect to determine the vehicle build date. See
Figures 3 and 4.
Fig. 3, DTNA Connect – Vehicle Info
Fig. 4, Vehicle Info - Build Date
20TS-03
3.
-3-
5/4/2020
Determine the fan clutch manufacturer by referring to module 273 in PartsPro.
See Figures 5, 6 and 7.
Fig. 5, Determine Fan Clutch Manufacturer
HOR indicates Horton
20TS-03
-4-
5/4/2020
KYS indicates Kysor = “Other”
Fig. 7, “Other” Non-Horton Fan Clutch
4.
Refer to Chart 1 to determine the correct replacement tensioner.
Chart 1: Determine Replacement Tensioner
Vehicle Build
Date
Chassis Model
Freightliner
P4
Cascadia
Prior to
November 1,
2017
November 1,
2017 and
newer
All Other Vehicles
(Non P4 Cascadia)
Fan Clutch
Manufacturer
(See PartsPro
BOM 273)
Original
Tensioner
All
Hydraulic
Horton
Hydraulic
Other
Hydraulic
Hydraulic
All
All
Friction
Damping
Replacement Tensioner
Friction Damping Tensioner Kit
P/N A47220015701
Also requires (3) mounting bolts
N000000001435
Hydraulic Damping Tensioner
P/N EA47220010702
Friction Damping Tensioner Kit
P/N A47220015701
Also requires (3) mounting bolts
N000000001435
Friction Damping Tensioner Kit
P/N A47220015701
Also requires (3) mounting bolts
N000000001435
Friction Damping Tensioner Kit
P/N A4722001570
1
(3) Shorter mounting bolts, P/N N00000000143, are required when replacing a hydraulic
tensioner with a friction tensioner. Refer to the appropriate section when removing and
installing the tensioner based on tensioner type.
2
The friction damping tensioner CANNOT be used in this application.
20TS-03
-5-
5/4/2020
ADDITIONAL INFO (NEW)
Detroit™ recommends using the new friction damping tensioner, when applicable and
according to Chart 1. The new belt tensioner has been through vigorous testing to optimize
functionality and reliability. The following components have been optimized for the new friction
damping tensioner.
1.
2.
3.
4.
Large damping shoes for longer service life.
Arm casting reinforcement for additional strength and natural frequency modification.
Double labyrinth arms for improved sealing against elements entering damping mechanism.
Pivot shaft welch plugs for additional sealing against elements entering the pivot shaft and
bushing.
5. Pivot shaft-through-bolt to prevent unwanted pivot shaft movement.
6. Larger pulley bearing diameters filled with high performance grease for longer service life.
Fig. 9, Friction Damping Tensioner Enhancement Description
CONTACT INFORMATION
Please contact the Detroit Diesel Customer Support Center at 800-445-1980 or email
[email protected] if you have any questions.
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