NHTSA ID Number: 10174026
Manufacturer Communication Number: B630320
TSB/Document Date: 2020-04-20
Summary
Headlight Malfunction Check Control Message: Intermittently a check control message may be present stating "Adaptive headlight failure" (CC message 127) or "Headlight range control failure" (CC message 100). In conjunction one of the following faults codes MUST be stored for this bulletin to apply: 805A0D control unit: Headlight range control stepper motor driver failure (left frontal light module) 805A0E control unit: Adaptive Headlights stepper motor driver failure (left frontal light module) 805B8D control unit: Headlight range control stepper motor driver failure (left frontal light module) 805A0E control unit: Adaptive Headlights stepper motor driver failure (right frontal light module) This only affects vehicles with a current I-level below S18A-20-03-524. Software error in the FLM02 (Frontal light electronics module-Right or left).
4/2/2020
63 03 20_Headlight Malfunction Check Control Message
SIB 63 03 20
Headlight Malfunction Check Control Message
2020-03-05
MODEL
E-Series
G05
G06
G07
Model Description
X5 Sports Activity Vehicle
X6 Sports Activity Coupe
X7 Sports Activity Vehicle
Production Date
August, 2018- August 2019
August, 2018- August 2019
August, 2018- August 2019
Affected Option Code
5AZ (BMW
Laser light)
5AZ (BMW
Laser light)
5AZ (BMW
Laser light)
SITUATION
Intermittently, a check control message may be present stating “Adaptive headlight failure” (CC message
127) or “Headlight range control failure” (CC message 100).
In conjunction, one of the following faults codes MUST be stored for this bulletin to apply:
805A0D control unit: Headlight range control stepper motor driver failure (left frontal light
module)
805A0E control unit: Adaptive Headlights stepper motor driver failure (left frontal light module)
805B8D control unit: Headlight range control stepper motor driver failure (left frontal light
module)
805A0E control unit: Adaptive Headlights stepper motor driver failure (right frontal light module)
This only affects vehicles with a current I-level below S18A-20-03-524.
CAUSE
Software error in the FLM02 (Frontal light electronics module-Right or left).
CORRECTION
Program and encode the vehicle using ISTA 4.22.1x or higher (released March 2020).
Target Integration Level (I-level): S18A-20-03-524 or higher
PROCEDURE
1. Perform vehicle test using ISTA 4.22.1x or higher. If the vehicle’s current I-Level is below S18A-20-03524, continue to step 2. Otherwise, this bulletin does not apply.
2. Read out the check control message history, as well as stored fault codes.
3. If either or both of the check control messages are stored with any one or more of the faults codes
listed above, continue to step 4. If not, this bulletin does not apply.
4. Program and encode the vehicle using ISTA 4.22.1x or higher (released March 2020).
Target Integration Level (I-level): S18A-20-03-524 or higher
Always connect a BMW
-approved battery charger/power supply (SI B04 23 10) when
performing programming.
PARTS INFORMATION
Parts are not required.
WARRANTY INFORMATION
Copyright ©2020 BMW
of North America, Inc.
1/2
4/2/2020
63 03 20_Headlight Malfunction Check Control Message
During this workshop visit, the affected vehicle may also show one or more programming and encoding
Technical Campaign repairs open, the programming and encoding procedure may only be invoiced one
time.
Update the vehicle to the required I-level or higher by performing and submitting for one of the open
Technical Campaigns instead. Please be sure to also perform any additional work (before and/or
after) the campaign repairs require and/or close the remaining open programming and encoding
Technical Campaign repairs as outlined in the corresponding Service Information Bulletin.
Only if the above situation does not apply, the BMW
software solution is then:
Covered under the terms of the BMW
New Vehicle Limited Warranty for Passenger Cars and Light Trucks or
the BMW
Certified Pre-Owned Program as described below.
Control unit, LED, main light/Front Light Electronics (FLE)
software error / internal equipment fault
Defect Code:
6311010200
Labor
Operation
Labor Allowance
Description
00 00 006
Performing vehicle test (with vehicle diagnosis system –
checking faults) (Main work)
Refer to AIR
Performing vehicle test (with vehicle diagnosis system –
checking faults) (Plus work)
Refer to AIR
Connect an approved battery charger/power supply (indicated
in AIR as Charging battery)
Refer to AIR
Programming/encoding control unit(s)
Refer to AIR
Or:
00 00 556
And:
61 21 528
And:
61 00 730
If you are using a Main labor code for another repair, use the Plus code labor operation 00 00 556 instead of
00 00 006.
Refer to AIR for the corresponding flat rate unit (FRU) allowances.
Programming and Encoding - Vehicle Control Units (RO and Claim Comments Required)
The programming procedure automatically reprograms and encodes all vehicle control modules which do
not have the latest software I-level. If one or more control module failures occur during this programming
procedure:
Please claim this consequential control module-related repair work (including performing the IRAP Control
Unit Recovery procedure first as required, refer to the SIB in AIR) under the defect code listed in this bulletin
with the applicable AIR labor operations.
Please explain this additional work (The why and what) on the repair order and in the claim comments
section
For control module failures that occurred prior to performing this programming procedure:
When covered under an applicable limited warranty, claim the applicable test plan and the corresponding
control module-related repair work using the applicable defect code and labor operations in AIR (including
diagnosis with separate punch times).
Copyright ©2020 BMW
of North America, Inc.
2/2
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TSB/Document ID: B630320
Replacement Service Bulletin Number:
MFR Communication Date: 2020-04-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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