NHTSA ID Number: 10173754
Manufacturer Communication Number: ST-238-2020-03-1
TSB/Document Date: 2020-04-13
Summary
This is a Special Tool Bulletin: High Voltage (HV) Module Balancer tool
VOLVO
CAR
SERVICE AND PARTS BUSINESS
Special Tools Bulletin
TITLE:
High Voltage (HV) Module Balancer Tool
NO:
238
ISSUE DATE:
CAR MARKET:
2020-03-18
STATUS DATE:
United States and
Canada
2020-03-19
Page 1 of 3
“Right first time in Time”
All tools have been classified as required, and will be allocated and billed to all U.S. and Canadian
retailers by Volvo.
All tool allocations and tool orders are being handled by the Volvo Parts Operations and the Volvo
Parts Distribution Centers.
Due to initial limited supply, tools will be distributed on an as needed basis.
9814249
9989915
9513162
•
•
•
•
High Voltage (HV) Module Balancer (Warranty and Repair see page 3)
3m US Power Cord (Warranty and Repair see SMB 00-437)
(A720 Cable Kit) (Warranty and Repair see SMB 00-437)
2M Charging Cable (15A)
2M Cell Monitoring Cable
PHEV SPA Battery Interface
PHEV CMA Battery Interface
Service
Personnel:
Read and
initial
SERVICE
MANAGER
PARTS
MANAGER
WORKSHOP
FOREMAN
SERVICE TECHNICIANS
Produced and printed in the USA and available as an electronic document.
© 2020 VOLVO CAR USA, LLC
Special Tools Bulletin 238
Usability
Module Balance
•
•
•
Technician enters target voltage
Technician connects to module
xMB charges/discharges to set voltage to match other modules in pack
Transportation Discharge
•
•
Technician connects to module
xMB charges/discharges to preset voltage (under 30% SOC)
Module Diagnostics
•
•
Technician connects to module
xMB reads cell voltages/temperatures for tech to confirm cell issue
Product Specifications
Power:
• Input: 100 – 240, 50/60 Hz; 12A max.
• Output: 80 V, 15A
• Charge Cables
• 2m
• Power Cord: Accepts C19 locking connector for region-specific
• United States: NEMA 5-15 termination, rated 15A/125V UL CSA
• Lithium ion battery chemistry
Page 2 of 3
2020-03-19
Special Tools Bulletin 238
Operating Parameters
•
Humidity: 15% to 85% R.H., non-condensing
Weight: 17.84 KG (39 LBS)
44 CM (L) X 43.5 CM (W) X 23 CM (H)
Operating temperature range: (32°F to +140°F)
Storage temperature range: (14°F to 185°F)
Certifications
UL 2871 IEC 62477-1
CE IEC 61000-4-2
RCM IEC 61000-4-3
RoHS IEC 61000-4-4
CSA 22.2 #107.1
IEC 61000-4-5
CU EAC IEC 61000-4-6
KC IEC 61000-4-11
FCC IEC 61000-6-4
Connectivity
•
USB 2.0 connection
Protection Features
•
Reverse polarity
User Interface
•
•
Advanced navigation and charge applications
5” Screen
Warranty and Repair
• Administration:
Administered by Midtronics, Inc.
• Warranty Period:
Five (5) years from date of purchase on the High Voltage (HV) Module Balancer #9814249 only.
• Repairs:
Contact Midtronics Customer Support for more information: 1-800-776-1995
2020-03-19
Page 3 of 3
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TSB/Document ID: ST-238-2020-03-1
Replacement Service Bulletin Number:
MFR Communication Date: 2020-03-20
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
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