NHTSA ID Number: 10173078
Manufacturer Communication Number: 122-A3M2G-04
TSB/Document Date: 2020-04-02
Summary
Instructions for retrofitting the sport exhaust system on the new Cayenne and Cayenne Coupe.
Installation and Conversion Instructions
Cayenne (9YA)
2/20
ENU
2601
2
Sports Exhaust System - Silver (0P8)/Black (0P9)
Vehicle type:
Cayenne Turbo (9YA) including Coupé variant
Model Year:
As of 2019
Engine Type:
DCU/DCUA = V8/4.0 litre/404 kW (550 hp) = Cayenne Turbo
Restrictions:
ONLY approved for vehicles FROM a certain production date (week/year) depending on exhaust variant
(WITHOUT Petrol Particulate Filter (PPF) and body shape)!
•
•
Information:
Vehicles WITHOUT PPF: from 34 / 2018
Coupé vehicles: from 09 / 2019
Retrofitting
Figure 1
Notes:
With the sports exhaust system, the signal for activating the flaps in the rear silencers comes from the
respective current map in the DME control unit. The driving status and accelerator pedal position, for
example, are decisive factors.
The sports exhaust system can be switched on and off separately using the Porsche
Communication
Management system (PCM Figure 1). To do this, select the menu "Car", then "Drive" and then "Exhaust
system".
The sports exhaust system is also active in the "SPORT" or "SPORT PLUS" driving modes.
The engine power and exhaust behaviour of the vehicle are not affected.
Tequipment
Mar 31, 2020
Page 1 of 12
2
Cayenne (9YA)
2601
ENU
Installation and Conversion Instructions
2/20
The sports exhaust system is also available straight from the factory for new vehicles by requesting
optional equipment "0P8 – Sports exhaust system (Brushed stainless steel tailpipe)" or "0P9 – Sports
exhaust system (Black chrome-plated look tailpipe)".
Parts Info:
ONLY for vehicles WITHOUT Petrol Particulate Filter (–PPF):
9Y0.044.221
Sports exhaust system – Tailpipe in Silver chrome-plated look,
set
Sports exhaust system – Tailpipe in Black chrome-plated look,
set
9Y0.044.221.A
Parts list:
Figure 3
Exhaust system components (area: Center and rear) and electrics ( Figure 3 ):
Mar 31, 2020
Page 2 of 12
9A7.253.141.00
2x
Clamping sleeve, ∅ 70 x 79 Figure 3 -1-
N .106.978.01
2x
Hexagon flange bolt, M10 x 30 Figure 3 -2-
PAB.253.144.01
1x
Holder for center silencer, front, right Figure 3 -3-
PAB.253.144.10
1x
Holder for center silencer, front, left Figure 3 -4-
9Y0.253.088.B
1x
Center silencer ASSY Figure 3 -5-
PAB.253.147.00
1x
Center silencer retaining ring, rear left Figure 3 -6-
Tequipment
Installation and Conversion Instructions
Cayenne (9YA)
2/20
ENU
2601
2
958.111.220.10
2x
Clamping sleeve, ∅ 65 x 88 Figure 3 -7-
9Y0.253.125.A1
1x
Rear silencer ASSY (-PPF) Figure 3 -8-
N .106.421.01
2x
Hexagon flange bolt, M8 x 25 Figure 3 -9-
PAB.253.144.03
2x
Rear silencer holder Figure 3 -10-
N .038.549.4
8x
9Y0.253.824.BP1
1x
Expansion rivet, A8 x 12 (air guide for tunnel, underbody panelling,
not shown)
Sports tailpipe, silver chrome-plated, outer right Figure 3 -11-
9Y0.253.824.BN1
1x
Sports tailpipe, silver chrome-plated, inner right Figure 3 -12-
9Y0.253.823.BN1
1x
Sports tailpipe, silver chrome-plated, inner left Figure 3 -13-
9Y0.253.823.BP1
1x
Sports tailpipe, silver chrome-plated, outer left Figure 3 -14-
9Y0.253.824.BS1
1x
Sports tailpipe, black chrome-plated, outer right (not shown)
9Y0.253.824.BR1
1x
Sports tailpipe, black chrome-plated, inner right (not shown)
9Y0.253.823.BR1
1x
Sports tailpipe, black chrome-plated, inner left (not shown)
9Y0.253.823.BS1
1x
Sports tailpipe, black chrome-plated, outer left (not shown)
9Y0.907.159.AR
1x
Engine noise control unit Figure 3 -15-
1
ONLY contained in respective set!
Information
ONLY in the event of repairs/replacement:
Items WITHOUT a part number in the parts list can be found/ordered from the Porsche
Electronic Parts
Catalog = PET.
Check model year and vehicle equipment (I-no.) in the standard catalog!
Materials:
———
1x
Notes:
The relevant legal regulations must be observed in the various countries.
Commercially available rust solvent, e.g. WD40
The new sports exhaust system (exhaust pipe with .. front silencer, center and rear silencers as well as
sports tailpipes) is marked on the underside as follows:
Tequipment
Mar 31, 2020
Page 3 of 12
2
Cayenne (9YA)
2601
2/20
ENU
Installation and Conversion Instructions
– Front silencer ( Figure 4 ):
1
2
3
4
•
–
–
–
–
Trade mark
Part No.
Type number
Week/year of manufacture
Front silencer WITH OPF, left/right: Part No. =
4M0.253.211.S / Type number = 4M0 118 L
Figure 4
– Center silencer ( Figure 5 ):
1
2
3
4
•
–
–
–
–
Trade mark
Part No.
Type number
Week/year of manufacture
Center silencer: Porsche
Part No. = 9Y0.253.411.B
/ Type number = T9Y0232
Figure 5
Mar 31, 2020
Page 4 of 12
Tequipment
Installation and Conversion Instructions
Cayenne (9YA)
2/20
ENU
2601
2
– Rear silencer WITHOUT PPF ( Figure 6 ):
1
2
3
4
•
–
–
–
–
Trade mark
Part No.
Type number
Week/year of manufacture
Rear silencer WITHOUT PPF: Porsche
Part No. =
9Y0.253.611 / Type number = T9Y0231
– Sports tailpipes: Porsche
Part Nos. = See parts list
and separate installation and conversion instructions (
Installation and Conversion Instructions '263400 sports
tailpipe, double inlet – silver (0P3)/black (0P6)').
This information can be read off from underneath when
installed.
Information
Figure 6
Information
The help of another person is required for this step.
Tools:
Pole terminal puller
Nr.90 Pos.3 - Torque wrench
9900 - PIWIS Tester 3
Transmission and Engine Jack
Flashlight
Restraining strap for securing loads
Nr.89 Pos.5 - Torque screwdriver
Installing:
1
Preparatory work
1.1
Drive vehicle onto a lifting platform ( Workshop Manual '4X00IN Lifting the vehicle').
1.2
Connect battery charger ( Workshop Manual '2X00IN Trickle charging 12-volt lithium-ion
battery').
Tequipment
Mar 31, 2020
Page 5 of 12
2
Cayenne (9YA)
2601
ENU
Installation and Conversion Instructions
2/20
1.3
Expose plenum panel area ( Figure 7 )
1
2
3
– Filler neck for windscreen-washer
reservoir
– Engine cover (design cover)
– Strut brace (installation position of
engine sound control unit)
1.3.1
Remove the moulding for the
windscreen ( Workshop Manual
'666119 Removing and installing
moulding for windscreen').
1.3.2
Figure 7
Remove the wiper arms (
Workshop Manual '922519 Removing and installing the wiper arm').
1.3.3
Remove the front lid seal ( Workshop Manual '553319 Removing and installing
the front lid seal').
1.3.4
Remove the cowl panel cover ( Workshop Manual '508719 Removing and
installing the cowl panel cover')
CAUTION
Hot components
•
Risk of burns
Let hot components cool down.
Wear personal protective gear.
Mar 31, 2020
Page 6 of 12
Tequipment
Installation and Conversion Instructions
1.4
Cayenne (9YA)
2/20
ENU
2601
2
Work in the exhaust system area
1
2
3
4
–
–
–
–
Cover for rear underbody
Rear tunnel cover
Front underbody cover (rear section)
Tailpipe (left/right)
1.4.1
Remove rear underbody cover
and rear tunnel cover ( Figure 8
-1 and 2-, Workshop Manual
'519419 Removing and installing
cover for rear underbody').
1.4.2
Remove the tailpipe (left/right) (
Figure 8 -4-, Workshop Manual
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TSB/Document ID: 122-A3M2G-04
Replacement Service Bulletin Number:
MFR Communication Date: 2020-03-31
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
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