o

Remove fuel lines from clips .

Ignore item .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2020 Audi of America, Inc. and Audi Canada. All Rights Reserved.
March 2020

93F1 Page 22 of 94

Prepare scissor lift table:


Equip the -VAS6131B- with -VAS6131/10- and
-VAS6131/13- as follows:

Table
Coordinates

Supports from -VAS6131/10- and
-VAS6131/13-

B5

/10-1

/10-2

/10-5

/10-9

F6

/10-1

/10-2

/10-5

/13-2

B12

/10-1

/10-2

/10-5

/10-9

F11

/10-1

/10-2

/10-5

/13-2



Secure the mounting elements to the scissor
lift table by hand.



Position the scissor lift table horizontally and
verify it is level using the bubble gauge.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2020 Audi of America, Inc. and Audi Canada. All Rights Reserved.
March 2020

93F1 Page 23 of 94



Position the scissor lift table sideways under the vehicle (at a right angle to direction of travel).



Make sure the threaded spindles are completely screwed in.



Move the -VAS6131B- far enough upward until the mounting elements are positioned just under the highvoltage battery.



Rotate all of the mounting element spindles upward until all the mounting pins come in contact with the
mounting points.



Tighten the mounting element base plates to scissor lift table to 20 Nm.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2020 Audi of America, Inc. and Audi Canada. All Rights Reserved.
March 2020

93F1 Page 24 of 94

Remove high-voltage battery from the vehicle:


Remove the bolts .



The bolts have a fastener so that they
cannot fall out.
CAUTION

There Is a Risk of Damaging Lines and Hoses
by Lowering the High-Voltage Battery.





Make sure all connections between the
high-voltage battery and the body have
been disconnected.



Carefully guide the high-voltage battery out
of the body when lowering.
Lower the high-voltage battery using the
scissor lift table.

TIP
The high-voltage battery can be removed from the
-VAS6131B- with the -VAS6100- without having to
change the position of the scissor lift table.


Move the scissor lift table with high-voltage
battery to the cordoned off work area.

TIP
Mark the position of the scissor lift table wheels with
tape or chalk to make installation of the battery
easier.

Proceed to Section C.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2020 Audi of America, Inc. and Audi Canada. All Rights Reserved.
March 2020

93F1 Page 25 of 94

Section C – High-voltage Battery Inspection Overview and Documentation
DANGER
High-voltage can cause fatal injury.


Danger of severe or fatal injuries from electric shock.



Wear clothing approved for working with electric arcs.



Wear an insulated helmet with a protective mask.



Wear protective gloves.



Wear safety shoes.



The high-voltage system must be de-energized by a suitably qualified person.

NOTE


The high-voltage battery inspection must be done before AND after the high-voltage battery module group
is removed from the battery housing.



Removal of the battery housing (top section) and battery module group is outlined in Section D.

Examples of evidence of moisture, corrosion and green
discoloration in the high-voltage battery:

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2020 Audi of America, Inc. and Audi Canada. All Rights Reserved.
March 2020

93F1 Page 26 of 94

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2020 Audi of America, Inc. and Audi Canada. All Rights Reserved.
March 2020

93F1 Page 27 of 94

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2020 Audi of America, Inc. and Audi Canada. All Rights Reserved.
March 2020

93F1 Page 28 of 94

Documentation Requirements
NOTE
If there are no signs of water, moisture or corrosion, photos must still be uploaded to “doc-it” for documentation
purposed. If the technician does not have access to “doc-it”, they must supply the photos to their warranty
administrator to upload.
High-voltage battery leak test results:

Document results on repair order.

Take clear photos of all six sides of the battery module group and the bottom
section of the lower battery housing and upload photos to “doc-it”.
NO:

Take a clear photo of the low voltage connection inside the battery housing
(bottom section) and upload photo to “doc-it”.
Take a clear photo of the entire battery housing (lower section) and upload
photo to “doc-it”.
High-voltage battery housing requires replacement (outlined in Section D).

Are there signs of
water, moisture or
corrosion inside the
battery?

Audi Technical Assistance WEB contact must be created.
Take clear photos of the component and a close up photo of the corrosion and
attach to the TAC case.

YES:

Take clear photos of all six sides of the high-voltage battery module group and
the battery housing and attach to the TAC case.
If moisture can only be felt, e.g. black mat in the bottom section of the battery
housing is wet/moist, state: “moisture can only be felt, picture not capturing
condition” in TAC case.
Document leak test results in TAC case.
Document insulation test results in TAC case.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2020 Audi of America, Inc. and Audi Canada. All Rights Reserved.
March 2020

93F1 Page 29 of 94

Photograph Requirements
NOTE
The follow are examples of how the required photographs should appear.

Photos for EVERY case:

Top and bottom
of battery
module group.

All four sides of
the battery
module group.

Battery housing
(lower section).
Low voltage
connector.

Additional photos if corrosion or moisture is found:
Wide shot of the
component.
Close up of the
condition
(moisture or
corrosion).

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2020 Audi of America, Inc. and Audi Canada. All Rights Reserved.
March 2020

93F1 Page 30 of 94

Section D – Opening High-voltage Battery Housing
DANGER
High-voltage can cause fatal injury.


Danger of severe or fatal injuries from electric shock.



Wear clothing approved for working with electric arcs (PPE).



Wear an insulated helmet with a protective mask.



Wear protective gloves.



Wear safety shoes.



The high-voltage system must be de-energized by a suitably qualified person.

WARNING
The work must be performed by a high-voltage expert (HVE) who has received additional training.
CAUTION


Risk to health due to toxic dust and liquids.



Never perform work on high-voltage batteries in which a short circuit has occurred.



The high-voltage battery can become extremely hot. This can cause injuries. Take care not to burn your
hands. Wear protective gloves.

CAUTION
Separating battery housing:


Work must be performed by high-voltage expert (HVE).



A second qualified person is required for all work on a high-voltage battery that has been opened.



The second person must not actively work on the high-voltage battery, he/she is present as a safeguard in
the event of an accident.



This section is made up of five sub-sections:
1. Performing High-voltage Battery Leak
Test
2. Removing
High-voltage
Module Group.

Battery

3. Preparing New Battery Housing.
4. Reinstalling Battery Module Group
into Battery Housing.
5. Sealing Battery Housing

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2020 Audi of America, Inc. and Audi Canada. All Rights Reserved.
March 2020

93F1 Page 31 of 94

Moving high-voltage battery to work station (if
necessary):


If the high-voltage battery is moved to a work
bench from the scissor lift table to perform the
work on the high-voltage battery:
o

The bench must be covered by
insulating mat -VAS6762/44-.

o

Install -T10542/1- and -T10542/4- on
the high-voltage battery as shown,
align the shackle to the center of the
battery and tighten the original bolts to
40 Nm.

o

Secure one -T40155- to both of the left
-T10542/4- and one -T40155- to both
right -T10542/4- as shown.

o

Bind both -T40155- together over the
high-voltage battery using shackle
-VAS691009-.

If corrosion is found (as outlined in Section B) on
the high-voltage battery at any time during
removal:


Refer to the “Documentation Requirements”
above in Section C.



Proceed to Section E.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2020 Audi of America, Inc. and Audi Canada. All Rights Reserved.
March 2020

93F1 Page 32 of 94

Subsection 1 – Performing High-voltage Battery Leak Test
Perform HV battery leak test:


Perform tests in the following order:
1. Perform self-test
-VAS6911/3A-1-.

on

Leak

Tester

a. See Appendix C.
2. Perform
high-voltage
battery
acclimatization (pressure equalization)
test.
a. See Appendix D.
3. Perform high-voltage battery pressure
test.
a. See Appendix E.


If the pressure test fails, record the results of
the pressure test.

Subsection 2 – Removing High-voltage Battery Module Group


The work must be performed within the
cordoned off area.



The work requires a second technician AND
BOTH technicians MUST be wearing their
Personal Protective Equipment.



The second technician must not actively work
on the high-voltage battery. They are present
as a safeguard in the event of an accident.



The fasteners must be removed with tools
from the High Voltage Tool Set -VAS6762- and
-VAS691003-.

Remove high-voltage battery housing bolts:


Remove bolts on battery
housing (top section) .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2020 Audi of America, Inc. and Audi Canada. All Rights Reserved.
March 2020

93F1 Page 33 of 94

CAUTION


When cutting between bolts and , it
is possible that the cutting tool can go in to
far and make contact with the SX6 ground
wire .



Use extreme care when cutting between
bolts and so the wire is not
damaged.

Separate battery
-VAG1561A:

housing

sections

using



Fit blade (27 mm) -VAS6900/1- to electric
cutter -VAG1561A-.



Adjust speed on electric cutter -VAG1561A- to
4.



Cut open bonded seam between battery
housing (top section) and battery housing
(bottom section) in direction of .



Cut open bonded seam in direction of
arrow .



Cut open bonded seam in direction of
arrow .



Cut open bonded seam in direction of
arrow .



Detach battery housing (top section) from
battery housing (bottom section) .

