NHTSA ID Number: 10172216
Manufacturer Communication Number: M1499
TSB/Document Date: 2020-03-07
Summary
SERVICE BULLETIN M1499: 2020 MODELS EQUIPPED WITH TCU - REFLASH AND ENABLE TCU. Revision. PURPOSE: This bulletin informs dealers of the procedure to verify the version of and, if necessary, reflash the TCU (Telematic Control Unit) software during PDI (Predelivery Inspection). The bulletin then directs dealers to enable the TCU in markets where it can be enabled.
M1499
2020-02-27
M1499: 2020 MODELS EQUIPPED WITH TCU - REFLASH AND ENABLE TCU
Spain, Bulgaria, Croatia, Cyprus, Czech Republic, Estonia,
Greece, Hungary, Latvia, Lithuania, Malta, Poland, Romania,
Slovakia and Slovenia
Reason for Revision
Refer to Table 1.
This service bulletin is not intended for Guam.
Table 1. Document History
Date
2020-02-27
2020-02-26
2019-09-16
2019-08-23
2019-08-21
• Due to cellular service licensing in Guam, inadvertent
connection to the cellular network may result in fines.
Therefore, the TCU MUST NOT be reflashed or enabled.
Revision Description
Manufacturer build date change
* Updated Motorcycles Affected
Date field change for U.S. and Canada
* Updated Motorcycles Affected
Correcting production dates
* Updated Motorcycles Affected
Software version update
* Updated Reflash Procedure
Battery saving steps added
Updated Required Dealer Action : Reflash
*
Procedure
Initial release
Required Dealer Action
NOTE
Do not perform these procedures on vehicles in Guam.
All TCU equipped motorcycles must have the TCU software
version checked and, if necessary, reflashed and enabled in
approved markets.
NOTE
To reflash or enable the TCU, DT II (Digital Technician II) must
have:
Purpose for Service Bulletin
This bulletin informs dealers of the procedure to verify the
version of and, if necessary, reflash the TCU (Telematic Control
Unit) software during PDI (Predelivery Inspection). The bulletin
then directs dealers to enable the TCU in markets where it can
be enabled.
• Software version: 20.0 or higher
Motorcycles Affected
1.
• Techlink 3
Reflash Procedure
2020 Touring vehicles equipped with TCU manufactured
between:
• U.S. and Canada:
• Reflash and Enable: Start of production through August
29, 2019
Special Tool: GLOBAL 5 AMP BATTERY CHARGER
(66000041)
2.
Place vehicle in accessory mode.
3.
Connect DT II to vehicle.
• Enable Only: August 30, 2019 through February 22, 2020
• No Actions Needed: After February 22, 2020, refer to
M1511
• ROW:
• Start of production through September 09, 2019
Markets Affected
Connect battery charger / tender to vehicle. Equivalent
to:
Special Tool: DIGITAL TECHNICIAN II (HD-48650)
4.
Install vehicle information, click green check mark.
5.
Click reflash icon.
6.
Under Module Present column, view the TCU information
row.
7.
Under the Current Calibration column verify TCU
calibration.
U.S., Canada, Puerto Rico, Belgium, Denmark, Finland, Ireland,
Luxembourg, Netherlands, Norway, Sweden, United Kingdom,
Austria, Germany, Switzerland, Andorra, France, Italy, Portugal,
a.
If calibration is 0.13.7.2|0.13.7.2, Go to Step 8.
NOTE
In the interest of preserving customer safety and satisfaction, always check for outstanding recalls whenever any motorcycle is brought into your dealership for either maintenance or service.
ROUTING
INITIAL HERE
SERVICE
MANAGER
SALES MANAGER PARTS MANAGER
WARRANTY
PROCESS
MANAGER
LEAD TECHNICIAN TECHNICIAN NO. 1 TECHNICIAN NO. 2 TECHNICIAN NO. 3 RETURN THIS TO
b.
c.
If calibration is 0.23.2.2|0.27.2.2 or 0.24.2.2|0.28.2.2
reflash is not needed. Go to Enable Procedure.
If calibration is different for the 7.1 or 7.2 contact
Technical Service.
NOTE
This reflash is a 2 part install. Part 1 and part 2 must be installed
for the reflash to be completed. Follow steps 8 - 22 and do not
vary for the procedure.
Table 2. U.S. Dealers
ITEM
Claim Type
Problem Part Number
Quantity
Labor Code
Time
Customer Concern Code
Condition Code
DATA
PRD
41000645
Leave Blank
7803
0.2 h
9203
7803
Credit Procedure - All Non U.S. Dealers
8.
Click module selection box left of TCU.
9.
Click green check mark.
10. Click 0.23.2.2/DT Step 1…
11. Click green check mark.
12. Verify warning screen, click green check mark.
13. Verify reprogram Flash Memory, click green check mark.
Submit a warranty claim per Table 3.
Table 3. All Non U.S. Dealers
ITEM
Claim Type
Problem Part Number
Quantity
Labor Code
Time
Customer Concern Code
Condition Code
DATA
PRD / Pre-Delivery
41000721
Leave Blank
7803
0.2 h
9203
7803
14. Verify verification screen, click green check mark.
a.
Reflash may take up to 25 min to install.
15. Verify Summary Information confirmation screen for step
1 of reflash, click green check mark.
16. Turn IGN OFF, wait 20 s, turn IGN ON, click green check
mark.
17. If necessary: Click reflash icon.
18. Click module selection box left of TCU.
19. Click green check mark.
20. Click 0.23.2.2/DT Step 2…
21. Repeat Step 11 through Step 16.
22. Reflash procedure is complete. Go to Enable Procedure.
Enable Procedure
Refer to the Pre-Delivery and Inspection Manual.
Credit Procedure
NOTE
Enter bulletin number into comment section of claim.
Credit Procedure - U.S. Dealers
Submit a warranty claim per Table 2.
2/2
M1499
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TSB/Document ID: M1499
Replacement Service Bulletin Number:
MFR Communication Date: 2020-02-27
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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