NHTSA ID Number: 10172137
Manufacturer Communication Number: M011695401
TSB/Document Date: 2020-03-06
Summary
Certain C15 and C18 Engines May Experience External Oil Leaks at the Cylinder Head to Cylinder Block Joint. The cylinder head to cylinder block vertical motion pumps out oil collecting on the top surface of the cylinder block between the drain and shim gasket sealing features. This publication is a Technical Information Bulletin describing a process to disassemble, inspect and install a new head gasket. Similar publication, CPI459966, was submitted in in Jan 2020 but the C-18 has since been added as an applicable product model.
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Technical Information Bulletin
Certain C15 and C18 Engines May Experience External Oil Leaks at the Cylinder Head to Cylinder
Block Joint {1100, 1124}
Media Number -M0116954-01
Caterpillar
: Confidential Yellow
Publication Date -2020/02/28
Date Updated -2020/02/28
i08058474
Certain C15 and C18 Engines May Experience External Oil Leaks at
the Cylinder Head to Cylinder Block Joint {1100, 1124}
SMCS - 1100; 1124
Articulated Truck
735 (S/N: B1N1-UP)
735B (S/N: L4D1-UP; T4P1-UP)
735C (S/N: LFJ1-UP; TFJ1-UP)
740 EJECTOR (S/N: 3F71-UP; 3T71-UP)
740 GC (S/N: 3F81-UP; 3T81-UP)
740B (S/N: L4E1-UP; T4R1-UP; E4S1-UP)
740B EJECTOR (S/N: L4F1-UP; T4S1-UP)
740C EJECTOR (S/N: LFN1-UP; TFN1-UP)
745 (S/N: 3F61-UP; 3T61-UP; JHW1-UP)
745C (S/N: JE81-UP; JE91-UP; LFK1-UP; TFK1-UP)
Cold Planer
PM-200 (S/N: P1C1-UP)
PM620 (S/N: FG41-UP; LB81-UP; JB91-UP; LH91-UP; 8RF1-UP)
PM622 (S/N: XS61-UP; JFC1-UP; JCF1-UP; TPH1-UP)
PM820 (S/N: HN81-UP; TLZ1-UP)
PM822 (S/N: EE21-UP; SL81-UP)
PM825 (S/N: 3C61-UP; ESE1-UP)
Electric Power Generation
C18 MAR GENSET (S/N: SSM1-UP; SSW1-UP)
XQP500 (S/N: XP51-UP)
Engine
C-18 (S/N: JZB1-UP; MEP1-UP)
C15 (S/N: BS91-UP; KRA1-UP; TRB1-UP; SWE1-UP; C2F1-UP; N5F1-UP; LDN1-UP; JEP1-UP;
HAZ1-UP)
C18 (S/N: BG41-UP; TNA1-UP; GTB1-UP; GJE1-UP; JLE1-UP; N8F1-UP; EJG1-UP; C2M1-UP;
BDN1-UP; T2R1-UP; ZPS1-UP; PHW1-UP; GEX1-UP)
Excavator
365C (S/N: MEM1-UP; MCY1-UP)
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374 (S/N: KHH1-UP; JGP1-UP)
374D (S/N: PAS1-UP; PAX1-UP)
374F (S/N: AT21-UP; DPE1-UP; EBF1-UP; NFJ1-UP; MFL1-UP; XWL1-UP; DNM1-UP)
385C (S/N: MMA1-UP; T2E1-UP; WAW1-UP)
390F (S/N: EXB1-UP; HJD1-UP; PYE1-UP; TYE1-UP; MGF1-UP; HNG1-UP; FEH1-UP; YHT1UP; GAY1-UP)
395 (S/N: MZA1-UP; LTK1-UP)
Generator Set
C15 GEN SET (S/N: AR21-UP; GB31-UP; T331-UP; CE51-UP; LNA1-UP; LZA1-UP; T4A1-UP;
L8B1-UP; C5H1-UP; LXJ1-UP; C5L1-UP; X5M1-UP; NAP1-UP; NSR1-UP)
C18 GEN SET (S/N: AN21-UP; AR31-UP; T341-UP; ME51-UP; T351-UP; RT81-UP; LNB1-UP;
LZB1-UP; L8D1-UP; N1D1-UP; X5F1-UP; PEJ1-UP; LXK1-UP; NAW1-UP; T4X1-UP)
D600 GC (S/N: S361-UP)
Hydraulic Shovel
6015 (S/N: DHB1-UP)
6015 FS (S/N: DHF1-UP)
6018 (S/N: DHT1-UP)
6018 FS (S/N: DHD1-UP)
Industrial Engine
C15 IND (S/N: JRE1-UP; MCW1-UP)
C15 INDUSTRIAL (S/N: JKG1-UP)
C18 INDUSTRIAL (S/N: JDA1-UP; MMB1-UP; WJB1-UP; WJH1-UP; WRH1-UP)
Landfill Compactor
826H (S/N: AWF1-UP)
826K (S/N: 2321-UP; 2L31-UP; 2T61-UP; SET1-UP)
836H (S/N: BXD1-UP)
Load Haul Dump
R2900 (S/N: ZLK1-UP)
R2900G (S/N: JLK1-UP; NLK1-UP)
R3000H (S/N: RCM1-UP; RCY1-UP)
Marine Engine
C18 MARINE (S/N: JHL1-UP; DTP1-UP; GES1-UP)
C18 MARINE ENG (S/N: T2P1-UP)
Material Handler
MH3295 (S/N: PA91-UP)
Mobile Hydraulic Power Unit
374F MHPU (S/N: DP41-UP; H251-UP)
385C MHPU (S/N: M4E1-UP)
390F MHPU (S/N: B371-UP; H271-UP; GMR1-UP)
Motor Grader
24M (S/N: B931-UP; B9K1-UP)
OEM Excavator Based Specialty Solution
374F OEM (S/N: FH91-UP; P4L1-UP)
390F OEM (S/N: N641-UP; PT71-UP; P4J1-UP)
Off-Highway Truck/Tractor
770G (S/N: KD21-UP; RMA1-UP; TWA1-UP; KDH1-UP; ECM1-UP; ECX1-UP)
772 (S/N: RLB1-UP)
772G (S/N: KE31-UP; RME1-UP; LTS1-UP; KEX1-UP; LTX1-UP)
773GC (S/N: RJZ1-UP)
Petroleum Engine
C15 PET GS ENG (S/N: PET1-UP)
C15 PETROLEUM (S/N: JDK1-UP)
C18 PETROLEUM (S/N: WJW1-UP; WJY1-UP)
Petroleum Power Train Package
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C15 KNOCKDOWN K (S/N: 1151-UP)
C15P (S/N: PGN1-UP)
C18 KNOCKDOWN K (S/N: 1881-UP)
CX31-P600-C15I (S/N: PDM1-UP)
CX31-P600-C18I (S/N: PDL1-UP)
CX35-P800-C18I (S/N: PCF1-UP; PCZ1-UP)
CX38-P892 (S/N: PWY1-UP)
Pipelayer
PL83 (S/N: CB21-UP; KSD1-UP; DLW1-UP)
PL87 (S/N: TEC1-UP; ZAC1-UP; KKJ1-UP)
Power Train
C15 POWER TRAIN (S/N: BP21-UP)
Reclaimer Mixer
RM500B (S/N: MB91-UP; TAS1-UP)
RM600 (S/N: SP71-UP; AB91-UP)
RM800 (S/N: RTJ1-UP; GMP1-UP)
Road Reclaimer/Soil Stabilizer
RM-500 (S/N: ASW1-UP)
Rotary Drill
MD6290 (S/N: DT81-UP)
Soil Compactor
825K (S/N: 2331-UP; 2L91-UP; 2T91-UP; SEE1-UP)
Track-Type Tractor
D8R (S/N: JR81-UP; DWJ1-UP)
D8T (S/N: AW41-UP; JJ51-UP; MB81-UP; J8B1-UP; FMC1-UP; FCT1-UP; KPZ1-UP)
D9 (S/N: JC21-UP; J3D1-UP)
D9T (S/N: TWG1-UP; NJH1-UP; RJS1-UP; REX1-UP)
Underground Articulated Truck
AD30 (S/N: DXR1-UP; GXR1-UP)
AD45B (S/N: CXM1-UP; GXM1-UP)
AD55 (S/N: DNW1-UP)
Wheel Dozer
824H (S/N: ASX1-UP)
824K (S/N: 2T21-UP; 2L41-UP; 2341-UP; RWB1-UP)
834H (S/N: BTX1-UP)
834K (S/N: TW41-UP; L4Y1-UP; LWY1-UP; TWY1-UP)
Wheel Loader
980H (S/N: PF81-UP; MHG1-UP; KZL1-UP; JMS1-UP)
986H (S/N: 9861-UP; L8S1-UP)
986K (S/N: MH81-UP; NL81-UP; SWH1-UP)
988H (S/N: A7A1-UP; BXY1-UP)
988K (S/N: T8E1-UP; L8X1-UP; LWX1-UP; TWX1-UP)
988K XE (S/N: E8X1-UP; EWX1-UP)
Wheel Tractor-Scraper
621G (S/N: NEL1-UP; MEX1-UP)
623G (S/N: DBC1-UP)
627G (S/N: DBD1-UP)
631G (S/N: DFA1-UP; DXE1-UP)
631K (S/N: WT41-UP; WT61-UP; WTR1-UP; WTW1-UP)
637G (S/N: DFJ1-UP)
637K (S/N: WTS1-UP; WTT1-UP; WTX1-UP; WTY1-UP)
657 (S/N: WSJ1-UP)
657G (S/N: W1B1-UP; W1C1-UP; W1E1-UP; W1F1-UP; DXG1-UP)
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Introduction
The problem that is identified below does not have a known permanent solution. Until a permanent solution is
known, use the solution that is identified below.
Problem
The cylinder head to cylinder block vertical motion pumps out oil collecting on the top surface of the cylinder
block between the drain and shim gasket sealing features.
Solution
Do not operate or work on this product unless you have read and
understood the instruction and warnings in the relevant Operation and
Maintenance Manuals and relevant service literature. Failure to follow
the instructions or heed the warnings could result in injury or death.
Proper care is your responsibility.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any compartment
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Remove the cylinder head using the procedure in Disassembly and Assembly , UENR0132 , Cylinder
Head - Remove and Install.
2. Inspect the cylinder block using Reuse and Salvage Guidelines , SEBF9008 , Reuse and Salvage for 3176,
3300, 3400 & C-Series Engine Cylinder Blocks to determine the reusability.
a. Ensure the quality of the surface finish on the top deck of the cylinder block. Machine the head deck
of the cylinder block if necessary.
3. Use the appropriate Testing and Adjusting , Cylinder Liner Projection - Inspect to measure the liner
projection. Set the liner projection towards the higher end of the acceptable specification.
4. Inspect the coolant passages for erosion and utilize inserts if necessary to repair any issues.
5. Inspect and salvage the lower cylinder liner bores in the cylinder block.
6. Inspect the cylinder head using Reuse and Salvage Guidelines , SEBF8162 , Reuse and Salvage for
Cylinder Head Assemblies to determine the reusability.
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7. Install a new shim gasket, the shim plate, and new 359-1439 Water Seal Assemblies.
8. Reinstall the cylinder head with a new head gasket using the procedure in Disassembly and Assembly ,
UENR0132 , Cylinder Head - Remove and Install.
Copyright 1993 - 2020 Caterpillar
Inc.
All Rights Reserved.
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TSB/Document ID: M011695401
Replacement Service Bulletin Number:
MFR Communication Date: 2020-02-28
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
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