NHTSA ID Number: 10172065
Manufacturer Communication Number: PI2002_TSB
TSB/Document Date: 2020-03-05
Summary
PRODUCT IMPROVEMENT CAMPAIGN: TSB - KNOCK SENSOR DETECTION SYSTEM (KSDS) LOGIC IMPROVEMENT (PI2002) - This bulletin provides information related to a software update to the Engine Control Unit (ECU) to install the Knock Sensor Detection System (KSDS) in order to protect the engine from excessive connecting rod bearing damage.
GROUP
Product
Improvement
NUMBER
PI2002A
MODEL
2012-2016MY
Soul (AM, PS)
w/Gamma 1.6L GDI
DATE
February 2020
PRODUCT IMPROVEMENT CAMPAIGN
SUBJECT:
1.6L GDI KNOCK SENSOR DETECTION SYSTEM
(KSDS) LOGIC IMPROVEMENT (PI2002A)
This bulletin provides information related to a software update to the Engine Control Unit (ECU)
to install the Knock Sensor Detection System (KSDS) in order to protect the engine from
excessive connecting rod bearing damage. This update is for all vehicles listed below:
Year
Model
2012-2013
Soul (AM)
Production Date
July 8, 2011 to October 2, 2013
Gamma 1.6L GDI
2014-2016
Soul (PS)
July 26, 2013 to August 11, 2016
The KSDS detects vibrations indicating the onset of excessive connecting rod bearing wear. It
is designed to alert the driver at an early stage of bearing wear before the occurrence of severe
engine damage, including engine failure. If vibrations caused by bearing wear start to occur,
the Malfunction Indicator Lamp (MIL) will blink continuously, and the vehicle will be placed in
Limp Home Mode. This will reduce further damage to the engine and ensure that the vehicle
occupants are not exposed to the risk of a more severe engine failure. At that time, Diagnostic
Trouble Code (“DTC”) P1326, specific to the KSDS, will be recorded in the ECU. The vehicle
can continue to be operated for a limited time in Limp Home Mode, but it will accelerate slowly
and have a reduced maximum speed. Also, engine RPMs will be limited to approximately
1800-2000 RPM.
Kia
is requesting the completion of this Product Improvement Campaign on all affected
vehicles. Before conducting the procedure, verify the vehicle is included in the list of affected
VINs. Also, please have your KDS connected to the internet regularly to get the latest software
updates available.
NOTICE
To assure complete customer satisfaction, always remember to refer to WebDCS
Warranty Coverage (validation) Inquiry Screen (Service → Warranty Coverage →
Warranty Coverage Inquiry) for a list of any additional campaigns that may need to be
performed on the vehicle before returning it to the customer.
Printed TSB copy is for reference only; information may be updated at any time.
Always refer to KGIS for the latest information.
Circulate To:
X General Manager
X Service Advisors
X Technicians
X Service Manager
X Parts Manager
X Body Shop Manager Fleet Repair
Page 2 of 12
1.6L GDI KNOCK SENSOR DETECTION SYSTEM
(KSDS) LOGIC IMPROVEMENT
SUBJECT:
ECU Upgrade Procedure:
To correct this condition, the ECU should be reprogrammed using the KDS
download, as described in this bulletin.
Upgrade Event Name
467. PS GAMMA 1.6GDI Knock Sensor Detection System(KSDS) ECU UPGRADE (14~16MY)
468. AM GAMMA 1.6GDI Knock Sensor Detection System(KSDS) ECU UPGRADE (12~13MY)
NOTICE
A fully charged battery is necessary before ECU upgrade can take place. It is
recommended that a battery charger is used in ECU mode during reflashing or
the use of a fully charged jump starter box connected to the battery.
DO NOT connect any other battery charger to the vehicle during ECU upgrade.
Ensure the KDS or GDS is sufficiently charged prior to reflash.
All ECU upgrades must be done with the ignition key in the ‘ON’ position.
Be careful not to disconnect the VCI-II connected to the vehicle during the ECU
upgrade procedure.
DO NOT start the engine during ECU upgrade.
Do NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECU
upgrade.
When the ECU upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds
before starting the engine.
ONLY use approved ECU upgrade software designated for the correct model and
model year.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002A Soul (AM, PS) February 2020
Page 3 of 12
1.6L GDI KNOCK SENSOR DETECTION SYSTEM
(KSDS) LOGIC IMPROVEMENT
SUBJECT:
NOTICE
Before attempting an ECU upgrade on any Kia model, make sure to first determine
whether the particular model is equipped with an immobilizer security system.
Failure to follow proper procedures may cause the PCM to become inoperative after
the upgrade and any claims associated with this repair may be subject to
chargeback.
ROM ID INFORMATION TABLE:
Upgrade Event #467 (PS), #468 (AM)
Model
EM
TM
ISG
IMMO
No
(AM)
12-13
ULEV
MT
ECU P/No.
ROM ID
Previous
New
39110-2BCG0
39110-2BCJ0
GGAM-BNU6ES00600
GGAM-BNU6ES01600
GGAM-BNU6ES02600
GGAM-BNU6ES03600
GGAM-BNU6ES04600
GGAM-BNU6ES05600
GGAM-BNU6ES06600
GGAM-BNU6ES07600
GGAM-BNU6ES08600
GGAM-DNU6ES00600
GGAM-DNU6ES01600
GGAM-DNU6ES02600
GGAM-DNU6ES03600
GGAM-DNU6ES04600
GGAM-DNU6ES05600
GGAM-DNU6EF05600
GGAM-DNU6EF06600
GGAM-DNU6EF07600
GGAM-DNU6EF08600
GGAM-DNU6EK08600
39110-2BCH0
39110-2BCK0
GGAM-BNU6FS00600
GGAM-BNU6FS01600
GGAM-BNU6FS02600
GGAM-BNU6FS03600
GGAM-BNU6FS04600
GGAM-BNU6FS05600
GGAM-BNU6FS06600
GGAM-BNU6FS07600
GGAM-BNU6FS08600
GGAM-DNU6FS00600
GGAM-DNU6FS01600
GGAM-DNU6FS02600
GGAM-DNU6FS03600
GGAM-DNU6FS04600
GGAM-DNU6FS05600
GGAM-DNU6FF05600
GGAM-DNU6FF06600
GGAM-DNU6FF07600
GGAM-DNU6FF08600
GGAM-DNU6FK08600
No
Yes
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002A Soul (AM, PS) February 2020
Page 4 of 12
1.6L GDI KNOCK SENSOR DETECTION SYSTEM
(KSDS) LOGIC IMPROVEMENT
SUBJECT:
Model
EM
TM
ISG
IMMO
No
(AM)
12-13
ULEV
AT
ECU P/No.
ROM ID
Previous
New
39110-2BCG5
39110-2BCG2
39110-2BCC1
GGAM-BNU6PS00C00
GGAM-BNU6PS01C00
GGAM-BNU6PS02C00
GGAM-BNU6PS03C00
GGAM-BNU6PS04C00
GGAM-BNU6PS05C00
GGAM-BNU6PS06C00
GGAM-BNU6PS07C00
GGAM-BNU6PS08C00
GGAM-DNU6PS00C00
GGAM-DNU6PS01C00
GGAM-DNU6PS02C00
GGAM-DNU6PS03C00
GGAM-DNU6PS04C00
GGAM-DNU6PS05C00
GGAM-DNU6PS06C00
GGAM-DNU6PS07C00
GGAM-DNU6PF07C00
GGAM-DNU6PF08C00
GGAM-DNU6PF09C00
GGAM-DNU6PF0AC00
GGAM-DNU6PK0AC00
39110-2BCH5
39110-2BCH2
39110-2BCD1
GGAM-BNU6QS00C00
GGAM-BNU6QS01C00
GGAM-BNU6QS02C00
GGAM-BNU6QS03C00
GGAM-BNU6QS04C00
GGAM-BNU6QS05C00
GGAM-BNU6QS06C00
GGAM-BNU6QS07C00
GGAM-BNU6QS08C00
GGAM-DNU6QS00C00
GGAM-DNU6QS01C00
GGAM-DNU6QS02C00
GGAM-DNU6QS03C00
GGAM-DNU6QS04C00
GGAM-DNU6QS05C00
GGAM-DNU6QS06C00
GGAM-DNU6QS07C00
GGAM-DNU6QF07C00
GGAM-DNU6QF08C00
GGAM-DNU6QF09C00
GGAM-DNU6QF0AC00
GGAM-DNU6QK0AC00
No
Yes
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002A Soul (AM, PS) February 2020
Page 5 of 12
1.6L GDI KNOCK SENSOR DETECTION SYSTEM
(KSDS) LOGIC IMPROVEMENT
SUBJECT:
Model
EM
TM
ISG
IMMO
No
(AM)
12-13
ULEV
AT
ECU P/No.
ROM ID
Previous
New
39110-2BCE1
39110-2BCG3
39110-2BCG8
GIAM-BNU6PS00C00
GIAM-BNU6PS01C00
GIAM-BNU6PS02C00
GIAM-BNU6PS03C00
GIAM-BNU6PS04C00
GIAM-BNU6PS06C00
GIAM-BNU6PS07C00
GIAM-BNU6PS08C00
GIAM-DNU6PS00C00
GIAM-DNU6PS01C00
GIAM-DNU6PS02C00
GIAM-DNU6PS03C00
GIAM-DNU6PF03C00
GIAM-DNU6PF04C00
GIAM-DNU6PF05C00
GIAM-DNU6PK05C00
39110-2BCF1
39110-2BCH3
39110-2BCH8
GIAM-BNU6QS00C00
GIAM-BNU6QS01C00
GIAM-BNU6QS02C00
GIAM-BNU6QS03C00
GIAM-BNU6QS04C00
GIAM-BNU6QS06C00
GIAM-BNU6QS07C00
GIAM-BNU6QS08C00
GIAM-DNU6QS00C00
GIAM-DNU6QS01C00
GIAM-DNU6QS02C00
GIAM-DNU6QS03C00
GIAM-DNU6QF03C00
GIAM-DNU6QF04C00
GIAM-DNU6QF05C00
GIAM-DNU6QK05C00
Yes
Yes
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002A Soul (AM, PS) February 2020
Page 6 of 12
1.6L GDI KNOCK SENSOR DETECTION SYSTEM
(KSDS) LOGIC IMPROVEMENT
SUBJECT:
Model
EM
TM
ISG
IMMO
Yes
(PS)
14MY
ULEV
MT
Yes
ULEV
AT
ROM ID
Previous
New
39110-2BSG0
GGPS-DNU6FS00600
GGPS-DNU6FS01600
GGPS-DNU6FF01600
GGPS-DNU6FF02600
GGPS-DNU6FF03600
GGPS-DNU6FF04600
GGPS-DNU6FK04600
39110-2BSH0
GGPS-DNU6ES00600
GGPS-DNU6ES01600
GGPS-DNU6EF01600
GGPS-DNU6EF02600
GGPS-DNU6EF03600
GGPS-DNU6EF04600
GGPS-DNU6EK04600
39110-2BSG5
GGPS-DNU6QS00C00
GGPS-DNU6QS01C00
GGPS-DNU6QF01C00
GGPS-DNU6QF02C00
GGPS-DNU6QF03C00
GGPS-DNU6QF04C00
GGPS-DNU6QK04C00
39110-2BSH5
GGPS-DNU6PS00C00
GGPS-DNU6PS01C00
GGPS-DNU6PF01C00
GGPS-DNU6PF02C00
GGPS-DNU6PF03C00
GGPS-DNU6PF04C00
GGPS-DNU6PK04C00
No
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TSB/Document ID: PI2002_TSB
Replacement Service Bulletin Number:
MFR Communication Date: 2020-02-20
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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