NHTSA ID Number: 10172064
Manufacturer Communication Number: 122-H9F7J-03
TSB/Document Date: 2020-03-05
Summary
Instructions for retrofitting the sport exhaust system on the 991 generation 911.
1.6.3
Figure 4
Remove trim panel for rear wall
Figure 5 -1- and sound absorber
Figure 5 -2-.
Figure 5
Tequipment
Feb 28, 2020
Page 5 of 30
2
911 (991)
2601
ENU
1.7
2/16
1.6.4
Remove rear cover/shield
Figure 6 -1-. Workshop Manual
'70531910 Removing and installing
rear cover'
1.6.5
Remove rear cover Figure 6 -2-.
Workshop Manual '70531911
Removing and installing rear cover
(Targa)'
1.6.6
Remove trim panel for convertible
top compartment at the center
Figure 6 -3- and trim panel for
Figure 6
convertible top compartment at the
left side Figure 6 -4-. Workshop Manual '700819 Removing and installing
trim panel for convertible top compartment (Targa)'
1.6.7
Loosen trim panel for convertible
top compartment at the right side
Figure 7 -1- and set it aside
Figure 7 -arrow-.
Only for Cabriolet:
Remove trim panels and cover in the
passenger compartment.
1.7.1
1.7.2
1.8
Feb 28, 2020
Page 6 of 30
Installation and Conversion Instructions
Remove rear side trim panel at the
left. Workshop Manual '707519
Removing and installing rear side
trim panel (Cabriolet)'
Figure 7
Remove trim panel for rear wall.
Workshop Manual '703119 Removing and installing trim panel for rear wall'
1.7.3
Remove rear cover. Workshop Manual '705319 Removing and installing rear
cover'
1.7.4
Remove trim panel for convertible top compartment. Workshop Manual
'700819 Removing and installing trim panel for convertible top compartment
(Cabriolet)'
Only for Coupé:
Remove trim panels and cover in the passenger compartment.
1.8.1
Remove rear roof trim panel. Workshop Manual '708519 Removing and
installing rear roof trim panel'
1.8.2
Remove B-pillar trim panel at the left and right. Workshop Manual '706719
Removing and installing B-pillar trim panel'
Tequipment
Installation and Conversion Instructions
2
911 (991)
2/16
ENU
2601
2
1.8.3
Remove C-pillar trim panel at the left and right. Workshop Manual '706819
Removing and installing C-pillar trim panel'
1.8.4
Remove rear side trim panel at the left and right. Workshop Manual '707519
Removing and installing rear side trim panel (Coupé)'
1.8.5
Remove rear cover. Workshop Manual '705319 Removing and installing rear
cover (Coupé)'
1.8.6
Remove moulded part Figure 8
-1-.
Remove the following components in the rear area.
2.1
Remove engine-compartment blower.
Workshop Manual '198119 Removing and
installing engine-compartment blower'
2.2
Remove air guide. Workshop Manual
'243619 Removing and installing air guide'
2.3
Remove tail lights. Workshop Manual
'943119 Removing and installing tail light'
Figure 8
2.4
Remove rear apron. Workshop Manual '635519 Removing and installing rear apron'
2.5
Remove bumper together with heat shield. Workshop Manual '635019 Removing and
installing rear bumper'
2.6
Remove rear spoiler. Workshop Manual '66581905 Removing and installing rear spoiler'
2.7
Remove air guide on charge-air cooler
Figure 9 -1, 2-. Workshop Manual
'211019 Removing and installing air guide for
charge-air cooling'
Figure 9
2.8
Remove pressure pipe Figure 10 -1-.
Workshop Manual '214119 Removing and
installing pressure pipe'
Figure 10
Tequipment
Feb 28, 2020
Page 7 of 30
2
911 (991)
2601
ENU
Installation and Conversion Instructions
2/16
2.9
Remove air cleaner housing Figure 11 -1-.
Workshop Manual '242519 Removing and
installing air cleaner housing'
2.10
Remove DME control unit and holder.
Workshop Manual '247019 Removing and
installing DME control unit'
Figure 11
NOTICE
Incorrect line routing
•
Risk of damage to lines and hoses
•
Malfunction and fault memory entry on control unit
Avoid small bending radii when routing lines.
File down edges and burrs in the routing area or mask them with adhesive tape.
Maintain a sufficient distance from components exposed to high temperatures while driving.
3
Install wire harness for sports exhaust system.
3.1
Prepare wire harness for sports exhaust system.
3.1.1
Cut socket contact and cable ring eyelet off wire harness for sports exhaust
system.
3.1.2
Feed wire harness for sports exhaust system out of the existing cable casing.
3.1.3
Cut a 1.8 m length off the supplied cable casing.
3.1.4
Pull wire harness for sports exhaust
system Figure 12 -1- into the 1.8
m long cable casing using welding
wire (e.g. MIG welder coil).
Figure 12
Feb 28, 2020
Page 8 of 30
Tequipment
Installation and Conversion Instructions
3.2
911 (991)
2/16
ENU
2601
2
Overview of routing of wire harness for sports
exhaust system:
1
2
3
4
5
– Engine compartment
– Sleeve
– Wire harness in passenger
compartment, right
– Wire harness in passenger
compartment, left
– Control unit for rear-end electronics
Figure 13
3.3
Punch grommet Figure 14 -1- ( Figure
14 -arrow-).
3.4
Guide wire harness for sports exhaust system
through the grommet into the passenger
compartment.
Length of wire harness for sports exhaust
system in the engine compartment from
grommet to connector is approx. 1.4 m.
Figure 14
3.5
Route wire harness for sports exhaust system
Figure 15 -1- in the engine compartment
at the right and secure to the standard engine
wire harness with a tie-wrap.
2
3
– Engine wire harness
– Right engine mount
Route wire harness for sports exhaust system
parallel to the standard wire harness for the
vacuum valve.
Figure 15
Tequipment
Feb 28, 2020
Page 9 of 30
2
911 (991)
2601
ENU
3.6
2/16
Installation and Conversion Instructions
Route wire harness for sports exhaust system
Figure 16 -1- along the wire harnesses in
the passenger compartment at the left and
right.
Route BN line to ground point 15 Figure 16
-2-.
Figure 16
3.7
Connect BN line to ground point 15 (shown on
the Targa).
1
3
3.8
– Center bearing for backrest
– Hydraulic pump
3.7.1
Shorten BN line.
3.7.2
Crimp BN line and cable ring eyelet
together.
3.7.3
Secure cable ring eyelet to ground
point 15 Figure 17 -2-.
Tightening torque 9.7 Nm
(7.5 ftlb.)
Figure 17
Route wire harness for sports exhaust system
Figure 18 -1- further along wire harness in
passenger compartment at the left, in cable
duct Figure 18 -2- to the rear-end electronics control unit.
Figure 18
Feb 28, 2020
Page 10 of 30
Tequipment
Installation and Conversion Instructions
3.9
3.10
911 (991)
2/16
ENU
2601
2
Remove rear-end electronics control unit.
3.9.1
Fold back the carpet.
3.9.2
Only for Targa/Cabriolet:
Unscrew four screws Figure 19
-2- and one hexagon nut Figure
19 -1- and remove reinforcement
plate Figure 19 -3-.
3.9.3
Remove rear-end electronics
control unit Figure 19 -4- from
the foam holder and disconnect
electric plug connections.
Connect wire harness for sports exhaust
system to the rear-end electronics control
unit.
Figure 19
3.10.1
Press down the locking mechanism
Figure 20 -arrow- and push the
grey plug socket Figure 20 -1out of the plug carrier
(coding: blue)
Figure 20 -2-.
3.10.2
Shorten BK/YE line.
Crimp socket contact
(999.650.566.22) and BK/YE line
together.
Figure 20
Information
Tequipment
Feb 28, 2020
Page 11 of 30
2
911 (991)
2601
ENU
2/16
Installation and Conversion Instructions
Ensure socket contact is seated securely.
3.10.3
Insert socket contact Figure 21
-1- into chamber A2 of the grey
plug socket Figure 21 -2-.
Figure 21
3.10.4
Push grey plug socket Figure
22 -1- into the plug carrier
(coding:
blue) Figure 22 -2- until the
locking mechanism Figure 22
-arrow- engages.
Figure 22
4
Feb 28, 2020
Page 12 of 30
3.11
Seal grommet Figure 23 -1- with sealing
cord (000.043.172.00).
3.12
The interior equipment is installed in reverse
order to removal.
3.13
Install left front seat. Workshop Manual
'72011901 Removing and installing front
seat'
- 📌【We are Here for You】Dear valued customer, please be...
- 🚀【5X Faster Next-Level Hardware, Same as MK900/ MX...
- 🔥【3000+ Active Tests = MK900/MK900BT but...
- 📢【2026 U.S. Version, All-in-One as MK808S/ MK808Z...
- 🔥【28+ Hot Services for 150+ Brands】Same as MaxiCOM...
- 【TURN OFF CEL】 This AL319 car scanner diagnostic tool...
- 【EXTENSIVE APPLICATION】 Autel AL319 Compatible with...
- 【FOR END USER & DIYERS】 This error code reader AL319 is...
- 【USER-FRIENDLY DESIGN】 This OBD2 scanner and check...
- 【HIGH-QUALITY SERVICES】 12 months war.ranty from the...
If the PDF is very large, it may not load in the preview below.
Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.
If the TSB PDF does not show, download or view it on the NHTSA Website.
Click on the (+) Plus Sign
Then Click on Associated Document(s)
Search NHTSA Database for Recalls
Search NHTSA Database for Vehicle Investigations
View Latest Vehicle Investigations
Search NHTSA Database for Vehicle Complaints
View Latest Vehicle Complaints
TSB/Document ID: 122-H9F7J-03
Replacement Service Bulletin Number:
MFR Communication Date: 2020-02-28
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
- [Notice] When you receive a used device, it may be a customer return resold by Amazon without inspection. You can exchange it for a new one through Amazon. As this situation is unavoidable, we sincerely apologize. For any issues, contacting us via Amazon's "Messages" is the best way. THINKSCAN 689BT Bidirectional Scan Tool Can Be Used Immediately After It is Turned On, Without Complicated Registration Process, Which is More Convenient & Quick.
- Full Bi-Directional Control & 3000+ Active Tests: Take control and test components like actuators, fuel injectors, relays, and cooling fans in real time. You’ll quickly see if the problem is in the part itself or the control module — saving you hours of guesswork and frustrating trial-and-error.
- Advanced ECU Coding Capabilities: Handle module matching and hidden feature activation with confidence. When you replace an ECU or want to customize settings, this obd2 scanner diagnostic bi directional tool gives you the professional-level capabilities you need without the dealership price tag.
- 34+ Useful Reset and Maintenance Functions: Complete everyday service tasks smoothly with a wide range of helpful reset and maintenance functions. Whether you’re keeping up with regular upkeep or tackling a specific job, this scanner makes maintenance simpler and less stressful for both DIYers and pros.
- Comprehensive Full System Diagnostics: Diagnose every major system — Engine, Transmission, ABS, SRS, TPMS, and more — all in one place. Finally stop wondering if you’re missing something important; get the full picture and clear codes with ease.
- Top Reasons to Choose the D7S OBD2 Scanner: XTOOL D7S car scan tool, an upgrade of XTOOL D7, offers comprehensive features for automotive technicians, workshops, and DIY enthusiasts 1. Upgraded Hardware: 2+64GB memory, rear camera, intuitive interface, foldable bracket 2. Complete Diagnostics: FCA
Autoauth, OE-level all system scan, 39+ maintenance services, 4K+ bidirectional, CANFD/DoIP protocol 3. Advanced Capabilities: ECU coding, PMI functions 4. Wide Compatibility: Support 10,000+ models, covering 99% vehicle brands 5. Multi-language: Available in 22+ languages, No IP Restrictions 6. 3-Year Updates: Save 300 bucks on software updates for the latest features and optimizations - 2026 Upgraded D7S Car Scanner Features: The newly 2026 D7S V2.0 scanner for car brings exciting features for advanced vehicle diagnostics and enhanced user experience 1. FCA
AutoAuth: Now supports FCA
SGW module for Chrysler
, for Jeep
, for Dodge
(2018+), for Fiat
(2017+), enabling faster vehicle communication without gateway restrictions 2. PMI (Offline ECU Programming): Allows for Ford
, for Lincoln
, and for Mazda
ECU programming for new modules 3. Optimized Diagnostic Report 2.0: Personalized reports with logos and customer info for auto shops. Note: Compatibility varies by cars, please check before order - Cost-effective ECU Coding Scan Tool for Specific Brands: Enhance your vehicle's performance with XTOOL D7S! This obd2 scanner all systems bidirectional offers advanced capabilities at an affordable price, supports online for BMW
, for Benz and offline for BENZ, for MIT, along with PMI functions for Ford
, for Mazda
, and for Lincoln
. Ideal for technicians and DIY enthusiasts, this automotive scanner diagnostic tool optimizes vehicle performance and enhances the driving experience. Note: Not for all cars and modules, please send car VIN to check the compatibility before purchase - OE All System Diagnostic & 8 Pids Graphing: XTOOL D7S is a comprehensive all system bi directional obd2 scanner that delivers dealer-level diagnostics, completely controlling over your vehicle’s performance and health. This automotive scan tool can read and clear DTCs, view live data and ECU information, retrieve freeze frames, and perform active tests and full obd2 functions. This bi-directional scan tool can can identify your vehicle's make, model, and year information with just one click and show up to 8 PIDs live data with options for CSV viewing, playback, and recording for in-depth analysis. It is easy-to-use for both professionals and beginners, helping pinpoint issues efficiently
- 3 Years Software Update, Value for Money: With 3 years of software updates and 22+ languages(no IP restrictions), XTOOL D7S auto scanner code scanner ensures ongoing compatibility for the latest car models and improved diagnostic functions. This all system vehicle diagnostic scanner comes with a 30-day return policy and a 24-month repair for dependable performance. XTOOL are dedicated to your satisfaction, so enjoy seamless support and lifetime expert assistance. Should you encounter any issues or concerns, don’t hesitate to reach out XTOOL. D7S with newest update with 22 languages freely transfer without authorization, check details from setting-language or from XTOOL
- 🔥 Historical lowest pr-ice now on sa-le--hot se-lling.
- 【🎈𝗜𝗙𝟳𝟰𝟱 𝗽𝗲𝗿𝗳𝗼𝗿𝗺𝘀 𝟲 𝗲𝘀𝘀𝗲𝗻𝘁𝗶𝗮𝗹 𝗿𝗲𝘀𝗲𝘁 𝗳𝘂𝗻𝗰𝘁𝗶𝗼𝗻𝘀—𝗔𝗕𝗦 𝗕𝗹𝗲𝗲𝗱𝗶𝗻𝗴, 𝗢𝗶𝗹 𝗥𝗲𝘀𝗲𝘁, 𝗘𝗣𝗕, 𝗦𝗔𝗦, 𝗧𝗵𝗿𝗼𝘁𝘁𝗹𝗲 𝗥𝗲𝗹𝗲𝗮𝗿𝗻, 𝗮𝗻𝗱 𝗕𝗠𝗦—𝗽𝘂𝘁𝘁𝗶𝗻𝗴 𝗽𝗿𝗼𝗳𝗲𝘀𝘀𝗶𝗼𝗻𝗮𝗹-𝗴𝗿𝗮𝗱𝗲 𝗺𝗮𝗶𝗻𝘁𝗲𝗻𝗮𝗻𝗰𝗲 𝗯𝗮𝗰𝗸 𝗶𝗻 𝘆𝗼𝘂𝗿 𝗵𝗮𝗻𝗱𝘀.】Spongy brakes? Stuck oil light? Parking brake won't release? Off-center steering? Rough idle after battery disconnect? Draining battery? IF745 handles all with a few taps. One tool covers six dealer-level resets, saving hundreds in labor costs. ❗ NOTE: Does NOT support bidirectional control, coding, or programming.
- 【✨ 𝗜𝗙𝟳𝟰𝟱 𝗴𝗼𝗲𝘀 𝗯𝗲𝘆𝗼𝗻𝗱 𝗯𝗮𝘀𝗶𝗰 𝗰𝗼𝗱𝗲 𝗿𝗲𝗮𝗱𝗶𝗻𝗴 𝘄𝗶𝘁𝗵 𝟭𝟬 𝗶𝗻𝘁𝗲𝗴𝗿𝗮𝘁𝗲𝗱 𝗳𝘂𝗻𝗰𝘁𝗶𝗼𝗻𝘀—𝗗𝗧𝗖 𝗟𝗼𝗼𝗸𝘂𝗽, 𝗜/𝗠 𝗥𝗲𝗮𝗱𝗶𝗻𝗲𝘀𝘀, 𝗙𝗿𝗲𝗲𝘇𝗲 𝗙𝗿𝗮𝗺𝗲, 𝗟𝗶𝘃𝗲 𝗗𝗮𝘁𝗮, 𝗢𝟮𝗦, 𝗢𝗕𝗠, 𝗘𝗩𝗔𝗣, 𝗮𝗻𝗱 𝗺𝗼𝗿𝗲. 】Pulling a code tells you something is wrong. IF745 tells you what the code means, when the fault happened, and what data surrounds it. Pass emissions with one I/M Readiness tap. Freeze the fault moment with Freeze Frame. Monitor live sensor data in real time. Turn cryptic codes into clear answers.
- 【🛒 𝗜𝗙𝟳𝟰𝟱 𝗽𝗲𝗿𝗳𝗼𝗿𝗺𝘀 𝗳𝘂𝗹𝗹-𝘀𝘆𝘀𝘁𝗲𝗺 𝗱𝗶𝗮𝗴𝗻𝗼𝘀𝘁𝗶𝗰𝘀 𝗮𝗰𝗿𝗼𝘀𝘀 𝗮𝗹𝗹 𝗺𝗼𝗱𝘂𝗹𝗲𝘀—𝗲𝗻𝗴𝗶𝗻𝗲, 𝗔𝗕𝗦, 𝗮𝗶𝗿𝗯𝗮𝗴, 𝘁𝗿𝗮𝗻𝘀𝗺𝗶𝘀𝘀𝗶𝗼𝗻, 𝘀𝘁𝗲𝗲𝗿𝗶𝗻𝗴, 𝘀𝘂𝘀𝗽𝗲𝗻𝘀𝗶𝗼𝗻, 𝗯𝗼𝗱𝘆 𝗲𝗹𝗲𝗰𝘁𝗿𝗼𝗻𝗶𝗰𝘀, 𝗮𝗻𝗱 𝗺𝗼𝗿𝗲. 】Warning lights on but you don't know why? Skip the $100+ diagnostic fee at the shop. Run a complete self-check from your driveway. IF745 reads and clears fault codes, retrieves ECU info, and displays live data from every accessible module—delivering a full vehicle health report in minutes, without leaving home.
- 【✅𝗜𝗙𝟳𝟰𝟱 𝗳𝗲𝗮𝘁𝘂𝗿𝗲𝘀 𝗮 𝟳-𝗶𝗻𝗰𝗵 𝗱𝗶𝘀𝗽𝗹𝗮𝘆, 𝗲𝗿𝗴𝗼𝗻𝗼𝗺𝗶𝗰 𝗱𝗲𝘀𝗶𝗴𝗻, 𝗪𝗶-𝗙𝗶 𝘂𝗽𝗱𝗮𝘁𝗲𝘀, 𝗮𝗻𝗱 𝘇𝗲𝗿𝗼 𝘀𝘂𝗯𝘀𝗰𝗿𝗶𝗽𝘁𝗶𝗼𝗻 𝗳𝗲𝗲𝘀 𝗳𝗼𝗿 𝗵𝗮𝘀𝘀𝗹𝗲-𝗳𝗿𝗲𝗲 𝗱𝗶𝗮𝗴𝗻𝗼𝘀𝘁𝗶𝗰𝘀.】Large screen means no squinting. Intuitive navigation and customizable data displays put key info at your fingertips. Wi-Fi delivers lifetime free updates without a computer. No recurring fees. No hidden costs. Just a reliable tool that works as hard as you do.
This product presentation was made with AAWP plugin.




