NHTSA ID Number: 10172061
Manufacturer Communication Number: 122-L4G4G-03
TSB/Document Date: 2020-03-05
Summary
Instructions for retrofitting the sport design package on the new Cayenne E3.
For NAR
9Y0.807.550.K
1x
Sound absorber on bumper
For Korea
Equipment variant
Scope of center air guides
Work
Procedure:
Country version
9Y0.121.710.B
1x
center air guide Figure 6 -5- Without ACC
9Y0.121.710.E
1x
center air guide Figure 6 -5- With ACC
9Y0.807.683.M
1x
9Y0.807.683.N
1x
center grille, SDP Figure 2
-4center grille, SDP, ACC
Figure 2 -4-
Without ACC
With ACC
Information
Some of the repair illustrations show only one side of the vehicle. Naturally, some steps also have to be
performed on the opposite side of the vehicle as well. These must be carried out as a mirror image of the
steps shown.
Information
The number of electric plug connections and clips will vary depending on equipment.
CAUTION
Painting components
•
Risk of warping of components
•
Risk of damage to components
Observe the guidelines and instructions for painting components in the "Paint" Workshop Manual.
Always place parts without tension on the painting devices provided during painting and drying processes.
NOTICE
Voltage drop
•
Risk of irreparable damage to control unit
•
Risk of damage to control unit
•
Fault entries in the control unit
•
Coding in the control unit is aborted
Feb 27, 2020
Page 10 of 14
Tequipment
Installation and Conversion Instructions
Cayenne (9YA)
22/19
ENU
6699
6
•
Malfunctions in control unit, even during programming
Before disconnecting the control unit, switch off ignition and remove ignition key.
Make sure that the power supply is not interrupted during programming.
Connect battery charger/power supply - Suitable for AGM Type batteries, recommended current rating of
90A fixed voltage 13.5V to 14.5V.
1
Raise the vehicle. Workshop Manual 'Lifting the vehicle'
2
Connect battery charger. Workshop Manual 'Charging vehicle electrical system battery'
3
Paint work/Installing front apron
Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the
Paint Workshop Manual. Paint the following parts in vehicle color:
Front apron, front spoiler on bumper, outer STF PLA holder (if Porsche
Steering Assist
(PLA) is installed)
3.1
4
Disassemble and assemble front apron Figure 2 .
3.1.1
Replace side guides Figure 2 -6-. Carry out this step in conjunction with Step
3.1.2.
3.1.2
Replace front apron Workshop Manual 'Replacing front apron (basic)'. After
removing the standard front apron, replace air guides for radiator and charge-air
cooler (see 3.1.2 and 3.1.3).
3.1.3
Replace air guide for radiator with the supplied radiator guides Workshop
Manual 'Removing and installing front air guide'. Also replace sound absorber on
bumper with the supplied new sound absorber Figure 6 -3- and side air guides
Figure 6 -2-.
3.1.4
Replace air guides for charge-air cooler with the supplied air guides Workshop
Manual 'Removing and installing front air guide at the side (ahead of charge-air
cooler)'.
Paint work/Installing wheel covers
Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the
Paint Workshop Manual. Paint the following parts in vehicle color:
Wheel covers, door trim panels
4.1
Remove and install door trim panels and wheel arch trims Figure 3 .
4.1.1
Replace door trim panels at the front Workshop Manual 'Removing and installing
trim for front door' and rear Workshop Manual 'Removing and installing trim for
rear door'.
Tequipment
Feb 27, 2020
Page 11 of 14
6
Cayenne (9YA)
6699
ENU
4.1.2
5
Replace wheel covers at the front Workshop Manual 'Removing and installing
front wheel cover' and rear Workshop Manual 'Removing and installing rear
wheel cover'.
Installing door entry guards
5.1
Remove and install door entry guards Figure 4 -2-.
5.1.1
6
Installation and Conversion Instructions
22/19
Replace door entry guards Workshop Manual 'Removing and installing door
entry guard'.
Paint work/Installing rear apron
Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the
Paint Workshop Manual. Paint the following parts in vehicle color:
PDC spoiler/rear skirt
6.1
7
Remove and install PDC spoiler/rear skirt Figure 5 -1-.
6.1.1
Remove and install rear apron Workshop Manual 'Removing and installing rear
apron'.
6.1.2
Remove and install PDC spoiler/rear skirt Workshop Manual 'Removing and
installing rear skirt'.
6.1.3
Remove and install rear panel Workshop Manual 'Removing and installing rear
panel'.
6.1.4
For vehicles with Lane Change Assist (I-no. 7Y1, 7Y2, 7Y3, 7Y4), continue with
Step 6.1.4.
6.1.5
Calibrate Lane Change Assist Workshop Manual 'Calibrating Lane Change
Assist'.
Paint work/roof spoiler assembly. Roof spoiler for Cayenne Coupé not available
Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the
Paint Workshop Manual. Paint the following parts in vehicle color:
Roof spoiler, roof spoiler brackets at the left and right
7.1
8
Feb 27, 2020
Page 12 of 14
Disassemble and assemble roof spoiler.
7.1.1
Remove and install roof spoiler Workshop Manual 'Removing and installing rear
spoiler'.
7.1.2
Disassemble and assemble roof spoiler Workshop Manual 'Replacing rear
spoiler'. Install double-sided adhesive strips at the required positions. Tightening
torque for screws securing fender mounting to roof section (8x): 7.5 Nm
(5.5 ftlb.).
Code SportDesign package.
Tequipment
Installation and Conversion Instructions
Cayenne (9YA)
22/19
ENU
8.1
9900 - PIWIS Tester 3 must be connected and ignition switched on.
8.2
Select "Diagnostics". 9900 - PIWIS Tester 3 detects the model line.
Press Next. PIWIS Tester III Diagnostics starts.
8.3
Update vehicle data.
6699
6
8.3.1
Additional menu must be selected by pressing •F7“. Press •F11“ to confirm
the question “Create vehicle analysis log (VAL)?”.
8.3.2
Select the Maintenance of vehicle data function. Press •F12“ until PR
numbers appears in the Value group column.
8.3.3
Select Trim CD value in the Family column. When you touch the cell behind Trim
CD value, the drop-down menu opens.
Select the value 2D1, 2D9, 2D5 - SportDesign package.
Press •F12“ to change values.
8.3.4
The selected values appear. Press •F8“ to write values. Wait until the following
message appears: Generation of vehicle data is complete. Press ......
Press •F11“ to switch to the control unit overview.
8.4
Adapt coding.
8.4.1
Select all control units by pressing •Ctrl A“. Press •F12“ to continue.
8.4.2
Switch to the Coding/programming menu. Press •F12“ to continue.
Select Automatic coding mode. Press •F12“ to continue.
8.4.3
Wait until the following message appears: Coding was completed successfully.
Press •F12“ to continue.
Press •F12“ to return to the Overview menu.
123456:
8.5
Switch off ignition and disconnect 9900 - PIWIS Tester 3.
8.6
Disconnect battery charger.
Installing SportDesign package, complete
Includes:
Replacing front apron, replacing rear apron.
Replacing door entry guards, replacing door trim panels,
replacing wheel arch trims.
Replacing air guides, replacing sound absorber on bumper.
Without:
Calibrating Lane Change Assist.
Tequipment
Labor time: 742 TU
Feb 27, 2020
Page 13 of 14
6
Cayenne (9YA)
6699
ENU
22/19
Installation and Conversion Instructions
66585500:
Replacing roof spoiler
Includes:
Removing and installing roof spoiler, disassembling and
assembling roof spoiler
Labor time: 76 TU
66586161:
Painting new roof spoiler
Includes:
Roof spoiler and brackets
Preparing body for painting
Labor time: 70 TU
12345:
Painting new parts in SportDesign package, complete
Includes:
Painting new parts, Step 1:
Front apron, towing lug cover, front spoiler on bumper, PLA
holder, rear apron, towing lug, PDC spoiler, PLA holder, wheel
covers, wheel covers at doors, wheel arch trims, door trim
panels
Preparing body for painting
Labor time: 560 TU
Important Notice: Technical Bulletins issued by Porsche
Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche
special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche
recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche
technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2020 Porsche Cars North America, Inc.
Feb 27, 2020
Page 14 of 14
Tequipment
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TSB/Document ID: 122-L4G4G-03
Replacement Service Bulletin Number:
MFR Communication Date: 2020-02-27
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
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