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NHTSA ID Number: 10172028

Manufacturer Communication Number: 122-U4C9H-03

TSB/Document Date: 2020-03-05


Summary

Instructions for retrofitting a sport exhaust on the 718 Base and S models.


Installation and Conversion Instructions

Cayman (982)
35/16

ENU

2601

2

Sport Exhaust System (I-no. XLF/XLX)

Concern:

Retrofitting

Model Year:

As of 2017

Engine Types:

MA220 = 2.0 l
MA222 = 2.5 l

Notes:

The sport exhaust system can be activated/deactivated by pressing the button with the "Twin tailpipe"
symbol.
The sport exhaust system is also active in "Sport" or "SportPlus" mode. Here, the sports exhaust system
can be switched off or even switched on again using the "Twin tailpipe" button.
The switch console (combined switch) is a repair kit and must also be ordered. The repair kit contains the
main body, the required buttons and the trims. The new switch console is assembled in accordance with
the new vehicle equipment.
Engine power and exhaust behaviour of the vehicle are not affected. The sports exhaust system is also
available ex-works for new vehicles by requesting optional equipment XLF or XLX.

Parts Info:

982.044.200.00

 Sport exhaust system with sports tailpipe, silver, set

982.044.200.01

 Sport exhaust system with sports tailpipe, black, set

982.044.200.02

 Sport exhaust system without sports tailpipe, set

Tequipment

Feb 19, 2020
Page 1 of 20

2

Cayman (982)
2601

ENU

Installation and Conversion Instructions

35/16

Also order the following:
991.613.955.50 DML

Combined switch (switch console)

Parts list:

Figure 2
982.251.051.C

Feb 19, 2020
Page 2 of 20

1x

Rear muffler, left  Figure 2 -1-

991.111.495.00

1x

Vacuum line (steel flexi-pipe), 640 mm  Figure 2 -2-

900.918.033.40

1x

Plastic tube, 5 x 1 x 1,100 mm  Figure 2 -3-

982.251.263

2x

Flange seal  Figure 2 -4-

982.251.052.C

1x

Rear muffler, right  Figure 2 -5-

999.507.821.40

2x

Combination holder, 4.3 - 11  Figure 2 -6-

982.251.571.E

2x

Clamp  Figure 2 -7-

981.111.280.00

1x

Clamping sleeve  Figure 2 -8-

999.591.820.40

1x

Combination holder, 4.3 - 25  Figure 2 -9-

999.181.473.40

1x

Protective tube  Figure 2 -10-

981.612.905.00

1x

Line (BK/YE) with tie-wrap  Figure 2 -11-

982.251.187.J1

1x

Sports tailpipe, black  Figure 2 -12-

928.574.717.07

2x

Molded hose, bent  Figure 2 -13-

9A1.110.666.00

1x

Angled pipe  Figure 2 -14-

7PP.906.270

1x

Change-over valve  Figure 2 -15-

982.251.187.L2

1x

Sports tailpipe, silver

999.651.360.01

1x

Cable attachment, 6.00 (not shown)

811.971.848.B

1x

Cable attachment (not shown)

3D0.971.939.B

2x

Clamp, 6.00-9.00 (fixing clip on transmission, not shown)

900.910.003.03

4x

Hexagon nut, M8 (not shown)

999.650.566.22

1x

Socket contact (not shown)

Tequipment

Installation and Conversion Instructions

Materials:

Cayman (982)
35/16

ENU

2601

9A7.007.483.00

4x

Torx screw, M10 x 28 (for securing seat, not shown)

900.918.005.40

1x

Plastic tube, 5 x 1 x 1,000 mm (not shown)

1

Only contained in set 982.044.200.01.

2

Only contained in set 982.044.200.00.
1x

000.043.004.82
———

2

Optimol-HT mounting paste
Rust solvent, commercially available, e.g. WD40

Notes:

Identifying features when installed:
A part number and the PorscheeBay logo logo are shown on the rear muffleras and tailpipe.

Tools:

9900 - PIWIS Tester 3
P300 - Socket-wrench insert
9259 - Socket-wrench insert

Work Procedure: 1

Preparatory work:
1.1

Remove passenger compartment interior.
1.1.1

Remove inner door sill trim on the left.  Workshop Manual '680519 Removing
and installing inner door sill trim'

1.1.2

Remove left front seat.  Workshop Manual '720119 Removing and installing
front seat'

1.1.3

Loosen belt fitting in the left B-pillar sill area.  Workshop Manual '691119
Removing and installing front three-point belt'

1.1.4

Remove belt strap guide at the
right and side trim panel at the
left.  Workshop Manual '707519
Removing and installing side trim
panel'

Figure 3

Tequipment

Feb 19, 2020
Page 3 of 20

2

Cayman (982)
2601

ENU

35/16

1.2

1.1.5

Remove trim panel for rear wall.
 Workshop Manual '703119
Removing and installing trim panel
for rear wall'

1.1.6

Remove rear wall cover. 
Workshop Manual '555919
Removing and installing rear wall
cover'

Figure 4

Remove luggage compartment interior.
1.2.1

Remove trim panel for package box
(lid)  Figure 5 -4-.  Workshop
Manual '706619 Removing and
installing package box'

1.2.2

Remove side trim panels for
luggage compartment at the left 
Figure 5 -1- and right.  Workshop
Manual '700319 Removing and
installing side trim panel for rear
luggage compartment'

1.2.3

Feb 19, 2020
Page 4 of 20

Installation and Conversion Instructions

Figure 5
Remove C-pillar trim panels
(rear section) at the left  Figure 5 -2- and right.  Workshop Manual '706819
Removing and installing C-pillar trim panel'

1.2.4

Remove C-pillar trim panel (front section) at the left  Figure 5 -3-.  Workshop
Manual '706819 Removing and installing C-pillar trim panel'

1.2.5

Remove rear cover  Figure 5 -5-.  Workshop Manual '705319 Removing and
installing rear cover'

1.2.6

Remove trim panel for rear luggage compartment (front section)  Figure 5 -6-.
 Workshop Manual '700619 Removing and installing trim panel for rear luggage
compartment (front section)'

1.2.7

Remove trim panel for convertible top compartment/engine compartment lid 
Figure 5 -7-.  Workshop Manual '700819 Removing and installing trim panel for
convertible top compartment/engine compartment lid'

1.2.8

Remove package box.  Workshop Manual '706619 Removing and installing
package box'

Tequipment

Installation and Conversion Instructions
1.2.9

2

35/16

ENU

2601

2

Remove storage box  Figure 6 -1and sound absorber  Figure 6 -2-.

1.3

Remove engine compartment lid. 
Workshop Manual '557819 Removing and
installing engine compartment lid'

1.4

Remove rear wheels.  Workshop Manual
'440519 Removing and installing wheel'

1.5

Remove exhaust system.  Workshop
Manual '260119 Removing and installing
exhaust system'

Route and connect line (BK/YE).
2.1

Cayman (982)

Figure 6

Installation position of connection point
1
2

– Connection point X3_1
DME control unit

2.2

Loosen DME control unit and set it aside. 
Workshop Manual '247019 Removing and
installing digital engine electronics control
unit'

2.3

Connect line (BK/YE) to the black 17-pin
connector socket (connection point X3_1).
Figure 7
2.3.1

Disconnect electric plug
connection. To do this, open the
locking mechanism  Figure 8
-a- and pull out the plug socket
Figure 8 -b-.

Figure 8

Tequipment

Feb 19, 2020
Page 5 of 20

2

Cayman (982)
2601

ENU

35/16
2.3.2

Installation and Conversion Instructions
Release pin connector socket
Figure 9 -1- ( Figure 9 -a-) and
pull it down out of the holder 
Figure 9 -2-.

123

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TSB/Document ID: 122-U4C9H-03

Replacement Service Bulletin Number:

MFR Communication Date: 2020-02-19

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

MFR Component System:

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