NHTSA ID Number: 10172028
Manufacturer Communication Number: 122-U4C9H-03
TSB/Document Date: 2020-03-05
Summary
Instructions for retrofitting a sport exhaust on the 718 Base and S models.
Installation and Conversion Instructions
Cayman (982)
35/16
ENU
2601
2
Sport Exhaust System (I-no. XLF/XLX)
Concern:
Retrofitting
Model Year:
As of 2017
Engine Types:
MA220 = 2.0 l
MA222 = 2.5 l
Notes:
The sport exhaust system can be activated/deactivated by pressing the button with the "Twin tailpipe"
symbol.
The sport exhaust system is also active in "Sport" or "SportPlus" mode. Here, the sports exhaust system
can be switched off or even switched on again using the "Twin tailpipe" button.
The switch console (combined switch) is a repair kit and must also be ordered. The repair kit contains the
main body, the required buttons and the trims. The new switch console is assembled in accordance with
the new vehicle equipment.
Engine power and exhaust behaviour of the vehicle are not affected. The sports exhaust system is also
available ex-works for new vehicles by requesting optional equipment XLF or XLX.
Parts Info:
982.044.200.00
Sport exhaust system with sports tailpipe, silver, set
982.044.200.01
Sport exhaust system with sports tailpipe, black, set
982.044.200.02
Sport exhaust system without sports tailpipe, set
Tequipment
Feb 19, 2020
Page 1 of 20
2
Cayman (982)
2601
ENU
Installation and Conversion Instructions
35/16
Also order the following:
991.613.955.50 DML
Combined switch (switch console)
Parts list:
Figure 2
982.251.051.C
Feb 19, 2020
Page 2 of 20
1x
Rear muffler, left Figure 2 -1-
991.111.495.00
1x
Vacuum line (steel flexi-pipe), 640 mm Figure 2 -2-
900.918.033.40
1x
Plastic tube, 5 x 1 x 1,100 mm Figure 2 -3-
982.251.263
2x
Flange seal Figure 2 -4-
982.251.052.C
1x
Rear muffler, right Figure 2 -5-
999.507.821.40
2x
Combination holder, 4.3 - 11 Figure 2 -6-
982.251.571.E
2x
Clamp Figure 2 -7-
981.111.280.00
1x
Clamping sleeve Figure 2 -8-
999.591.820.40
1x
Combination holder, 4.3 - 25 Figure 2 -9-
999.181.473.40
1x
Protective tube Figure 2 -10-
981.612.905.00
1x
Line (BK/YE) with tie-wrap Figure 2 -11-
982.251.187.J1
1x
Sports tailpipe, black Figure 2 -12-
928.574.717.07
2x
Molded hose, bent Figure 2 -13-
9A1.110.666.00
1x
Angled pipe Figure 2 -14-
7PP.906.270
1x
Change-over valve Figure 2 -15-
982.251.187.L2
1x
Sports tailpipe, silver
999.651.360.01
1x
Cable attachment, 6.00 (not shown)
811.971.848.B
1x
Cable attachment (not shown)
3D0.971.939.B
2x
Clamp, 6.00-9.00 (fixing clip on transmission, not shown)
900.910.003.03
4x
Hexagon nut, M8 (not shown)
999.650.566.22
1x
Socket contact (not shown)
Tequipment
Installation and Conversion Instructions
Materials:
Cayman (982)
35/16
ENU
2601
9A7.007.483.00
4x
Torx screw, M10 x 28 (for securing seat, not shown)
900.918.005.40
1x
Plastic tube, 5 x 1 x 1,000 mm (not shown)
1
Only contained in set 982.044.200.01.
2
Only contained in set 982.044.200.00.
1x
000.043.004.82
———
2
Optimol-HT mounting paste
Rust solvent, commercially available, e.g. WD40
Notes:
Identifying features when installed:
A part number and the Porsche
logo are shown on the rear muffleras and tailpipe.
Tools:
9900 - PIWIS Tester 3
P300 - Socket-wrench insert
9259 - Socket-wrench insert
Work Procedure: 1
Preparatory work:
1.1
Remove passenger compartment interior.
1.1.1
Remove inner door sill trim on the left. Workshop Manual '680519 Removing
and installing inner door sill trim'
1.1.2
Remove left front seat. Workshop Manual '720119 Removing and installing
front seat'
1.1.3
Loosen belt fitting in the left B-pillar sill area. Workshop Manual '691119
Removing and installing front three-point belt'
1.1.4
Remove belt strap guide at the
right and side trim panel at the
left. Workshop Manual '707519
Removing and installing side trim
panel'
Figure 3
Tequipment
Feb 19, 2020
Page 3 of 20
2
Cayman (982)
2601
ENU
35/16
1.2
1.1.5
Remove trim panel for rear wall.
Workshop Manual '703119
Removing and installing trim panel
for rear wall'
1.1.6
Remove rear wall cover.
Workshop Manual '555919
Removing and installing rear wall
cover'
Figure 4
Remove luggage compartment interior.
1.2.1
Remove trim panel for package box
(lid) Figure 5 -4-. Workshop
Manual '706619 Removing and
installing package box'
1.2.2
Remove side trim panels for
luggage compartment at the left
Figure 5 -1- and right. Workshop
Manual '700319 Removing and
installing side trim panel for rear
luggage compartment'
1.2.3
Feb 19, 2020
Page 4 of 20
Installation and Conversion Instructions
Figure 5
Remove C-pillar trim panels
(rear section) at the left Figure 5 -2- and right. Workshop Manual '706819
Removing and installing C-pillar trim panel'
1.2.4
Remove C-pillar trim panel (front section) at the left Figure 5 -3-. Workshop
Manual '706819 Removing and installing C-pillar trim panel'
1.2.5
Remove rear cover Figure 5 -5-. Workshop Manual '705319 Removing and
installing rear cover'
1.2.6
Remove trim panel for rear luggage compartment (front section) Figure 5 -6-.
Workshop Manual '700619 Removing and installing trim panel for rear luggage
compartment (front section)'
1.2.7
Remove trim panel for convertible top compartment/engine compartment lid
Figure 5 -7-. Workshop Manual '700819 Removing and installing trim panel for
convertible top compartment/engine compartment lid'
1.2.8
Remove package box. Workshop Manual '706619 Removing and installing
package box'
Tequipment
Installation and Conversion Instructions
1.2.9
2
35/16
ENU
2601
2
Remove storage box Figure 6 -1and sound absorber Figure 6 -2-.
1.3
Remove engine compartment lid.
Workshop Manual '557819 Removing and
installing engine compartment lid'
1.4
Remove rear wheels. Workshop Manual
'440519 Removing and installing wheel'
1.5
Remove exhaust system. Workshop
Manual '260119 Removing and installing
exhaust system'
Route and connect line (BK/YE).
2.1
Cayman (982)
Figure 6
Installation position of connection point
1
2
– Connection point X3_1
– DME control unit
2.2
Loosen DME control unit and set it aside.
Workshop Manual '247019 Removing and
installing digital engine electronics control
unit'
2.3
Connect line (BK/YE) to the black 17-pin
connector socket (connection point X3_1).
Figure 7
2.3.1
Disconnect electric plug
connection. To do this, open the
locking mechanism Figure 8
-a- and pull out the plug socket
Figure 8 -b-.
Figure 8
Tequipment
Feb 19, 2020
Page 5 of 20
2
Cayman (982)
2601
ENU
35/16
2.3.2
Installation and Conversion Instructions
Release pin connector socket
Figure 9 -1- ( Figure 9 -a-) and
pull it down out of the holder
Figure 9 -2-.
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TSB/Document ID: 122-U4C9H-03
Replacement Service Bulletin Number:
MFR Communication Date: 2020-02-19
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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