NHTSA ID Number: 10171370
Manufacturer Communication Number: SIL 34-1K2K-19 R
TSB/Document Date: 2020-02-18
Summary
Details a procedure for trouble shooting the check transmission MIL based on DTC P2789
Revisions to this document are noted
by a stripe in the left-hand margin
SUBJECT:
SIL 34-1K2K-19, Rev. A
January 06, 2020
Page 1 of 4
P2789 Clutch Adaptive Learning at Limit
MODELS AFFECTED:
1000/2000 SeriesTM Transmissions
NOTE: Reimbursement for this repair is limited to transmissions in the original warranty period or
Extended Transmission Coverage, if applicable.
Description of Complaint:
In some low mileage vehicles, the Check Transmission lamp may illuminate along with setting DTC P2789
Clutch Adaptive Learn at Limit. The C1 clutch may show as “Not OK” in the Trans Health Indicator section of the
“Prognostics” tab in the Allison DOC® software, Figure 1 and Figure 2.
Figure 1. Trans Health Indicator Section
Figure 2. Transmission Health Indicator
WBD / SL8626EN
4908309
Copyright © 2020 Allison Transmission, Inc. All Rights Reserved.
SIL 34-1K2K-19, Rev. A
January 06, 2020
Page 2 of 4
Service Channel Procedure:
When the Check Transmission lamp illuminates due to DTC P2789, perform the diagnostic steps as outlined
in the Troubleshooting Manual, TS7138.
If this issue is not resolved after following the diagnostic steps in TS7138, then reprogram the TCM by performing
the following steps:
1. Connect to the TCM with the Allison DOC® software to determine the TCM software level, Figure 3. If the
software is B191 or newer, an update is not required for resolution. If the software level is prior to B191,
proceed to step 2.
Figure 3. TCM Software Level
2. Using the TCM Serial Number (S/N), download the B191 or newer calibration.
3. Select the calibration in the Calibrations to Load into ECU/TCM window at the bottom of Allison TCM
ReflashTM, select Load refer to Figure 4.
Figure 4. Allison TCM ReflashTM Calibrations to Load into ECU/TCM
Copyright © 2020 Allison Transmission, Inc. All Rights Reserved.
SIL 34-1K2K-19, Rev. A
January 06, 2020
Page 3 of 4
4. The Load Report form, Figure 5 will appear
Figure 5. Allison TCM ReflashTM Load Report Form Window
5. In the top of the New Calibration section, Figure 6 if the Calibration ID begins with B191 or newer, load
the calibration into the TCM.
NOTE: If the calibration is earlier than B191, the software level for specific TCM is being held to an
older level. In this case, contact [email protected] to request an update
to B191 or newer calibration.
Figure 6. Top of the Load Report Form
6. Once the TCM has been successfully reprogrammed, connect with the Allison DOC® software and confirm
that B191 or newer was loaded.
If after loading the B191 or newer calibration into the TCM does not resolve the P2789 issue, call the Allison
Technical Assistance Center, TAC 1-800-252-5283
Copyright © 2020 Allison Transmission, Inc. All Rights Reserved.
SIL 34-1K2K-19, Rev. A
January 06, 2020
Page 4 of 4
Warranty Claim Submittal:
Authorized Allison Service Outlets shall submit an AWAARE claim type 1 for each vehicle completed under this
SIL. Any additional work shall be claimed separately, even if performed simultaneously with another transmission
repair, e.g., overhaul solenoid replacement, etc.
AWAARE Claim Values
Claim Type
1
Authorization Number
Attach copy of this SIL to the claim
Special Activity Number
SIL 34-1K2K-19
Primary Failed Part
400
Complaint Code
FS10
Failure Code
BA04
AWAARE Claim Labor Times
Labor Operation Code
Labor Hours
Labor Operation Description
096501
1.0
TCM Recalibration and Verify
096400
0.5
Test Drive
Copyright © 2020 Allison Transmission, Inc. All Rights Reserved.
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TSB/Document ID: SIL 34-1K2K-19 R
Replacement Service Bulletin Number:
MFR Communication Date: 2020-01-06
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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