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NHTSA ID Number: 10171364

Manufacturer Communication Number: SB54-324

TSB/Document Date: 2020-02-15


Summary

Service Bulletin for certain New Cascadia equipped with Detroit Assurance 5.0, may have been ordered incorrectly without automatic headlamps and rain sensing wipers. If equipped with Detroit Assurance 5.0, daytime running lights (DRL), no exterior sun visor, and no cruise control options that disengage with the headlights or wipers, the automatic headlamps and wipers can be retrofitted.


54-324

Retrofit, Automatic Headlamps & Rain Sensing Wipers
FLA COE
FLB COE
FLD Conventional
Business Class
FLC 112 Conventional

Century Class Conventional
Argosy
Cargo
Columbia
122SD and Coronado

FreightlinereBay logo
Service Bulletin

Business Class M2
Cascadia
108SD/114SD
> New Cascadia

General Information
Certain New Cascadia vehicles with Detroit Assurance 5.0, may have been ordered incorrectly without
automatic headlamps and rain sensing wipers. If equipped with Detroit Assurance 5.0, daytime running lights
(DRL), no exterior sun visor, and no cruise control options that disengage with the headlights or wipers, the
automatic headlamps and wipers can be retrofitted.

Parts
Part Number
A 960 820 06 26

A66-07689-003
A66-07689-004

A66-07989-000
A66-07962-000
23-13151-306
23-13208-080 (-083)
23-13209-730


Parts
Description
MODULE-RAIN LIGHT SENSOR
Select one of the two automatic
headlamp options below.
SW-HDLP,AUTO,WITH FOG LIGHT
SW-HDLP,AUTO,WITHOUT FOG LIGHT
Select either the harnesses below or all
the individual parts
HARN-LT_HDLP,OL,DASH,SENSOR
HARN-WIPE,OL,OVHD,LT_HDLP
Or
Connector for rain/light sensor
Terminals for rain/light sensor connector
Terminal for SSAM connector X5
18-gauge black wire
18-gauge blue wire
18-gauge white wire

Quantity
1

1
1

1
1
1
3
3
15 feet (5.4 meters)
15 feet (5.4 meters)
15 feet (5.4 meters)

Table 1, Parts Required

Retrofit, Automatic Headlamps & Rain Sensing Wipers
1. Park the vehicle on a level surface, shut down the engine, and apply the parking brakes. Disconnect the
battery cables and chock the tires.
2. Open the hood.
3. Remove the right VPDM cover, the right upper and lower A-pillar covers and grab handle, the lower center
single SAM (SSAM) cover, the multipurpose camera (MPC) cover, the center overhead console light
assembly and cover, and the switch panel. Refer to Group 60 in the New Cascadia Workshop Manual for
instructions.
4. Replace the headlight switch with the auto version.
5. Clean the windshield mounting surface with IPA wipe (50/50 mix of isopropyl alcohol and water) or
equivalent cleaner. Use a clean towel, and make sure the windshield surface is completely clean and free of
grease and dust.
6. Install the rain/light sensor next to the MPC. See Subject 54.11.150 Rain Light Sensor Removal and
Installation, in the New Cascadia Workshop Manual for instructions.

FreightlinereBay logo Service Bulletin, 02/13/2020

Page 1

54-324
FreightlinereBay logo
Service Bulletin

Retrofit, Automatic Headlamps & Rain Sensing Wipers
FLA COE
FLB COE
FLD Conventional
Business Class
FLC 112 Conventional

Century Class Conventional
Argosy
Cargo
Columbia
122SD and Coronado

Business Class M2
Cascadia
108SD/114SD
> New Cascadia

NOTE: If needed, see Service Bulletin 54-290 for different types of harness wraps and part numbers.
7. Add an appropriate wrap to the overhead (OH) and dash overlay harnesses to protect them from chaffing
and snagging during installation.

NOTE: If harnesses are being built manually, it is not necessary to pass through the OH/Dash CBR
3A connector in the right kick panel. The three circuits can run from SSAM connector X5 directly to
the rain light sensor.
8. Install harnesses from RLS to SSAM. Snake the upper harness through the overhead, route to the right
A-pillar CBR 3A connector, and make the connections. See Fig. 1, Fig. 2, Fig. 3, Fig. 4, and Fig. 5.
Route the dash overlay from the SSAM to the CBR 3A connector, and make the connections. See Fig. 6,
Fig. 7, and Fig. 8.

11/14/2019

f547061

Fig. 1, Installing the OH Harness

Page 2

FreightlinereBay logo Service Bulletin, 02/13/2020

Retrofit, Automatic Headlamps & Rain Sensing Wipers
FLA COE
FLB COE
FLD Conventional
Business Class
FLC 112 Conventional

Century Class Conventional
Argosy
Cargo
Columbia
122SD and Coronado

54-324
FreightlinereBay logo
Service Bulletin

Business Class M2
Cascadia
108SD/114SD
> New Cascadia

1

12/19/2019

f547080

1. CBR 3A Connector
Fig. 2, Locating the CBR 3A Connector

11

1

20

10

DASH_H_OVHD_CBR_3A
23-13153-018
Cav Circuit

Term PN

6

315S # 2102 (DKBL)-49897

23-13211-220

7

315T # 2102 (DKBL)-49898

23-13211-220

8

GNDE # 1206 (BK-W)-49899

23-13211-220

12/20/2019

f547081

Fig. 3, Overhead A-Pillar Connector CBR 3A

FreightlinereBay logo Service Bulletin, 02/13/2020

Page 3

54-324

Retrofit, Automatic Headlamps & Rain Sensing Wipers

FreightlinereBay logo
Service Bulletin

FLA COE
FLB COE
FLD Conventional
Business Class
FLC 112 Conventional

Century Class Conventional
Argosy
Cargo
Columbia
122SD and Coronado

Business Class M2
Cascadia
108SD/114SD
> New Cascadia

1

3
LH_HDLP_OVHD_SNSR_RN_LT_1A
23-13151-306
Cav Circuit

Term PN

1

315S # 2102 (DKBL)-49900

23-13208-080

2

315T # 2102 (DKBL)-49902

23-13208-080

3

GNDE # 1206 (BK-W)-49903

23-13208-080

12/20/2019

f547082

Fig. 4, Overhead Rain/Light Sensor Connector RN LT
1A

11/14/2019

f547059

Fig. 5, Rain/Light Sensor Installed

Page 4

FreightlinereBay logo Service Bulletin, 02/13/2020

Retrofit, Automatic Headlamps & Rain Sensing Wipers
FLA COE
FLB COE
FLD Conventional
Business Class
FLC 112 Conventional

Century Class Conventional
Argosy
Cargo
Columbia
122SD and Coronado

54-324
FreightlinereBay logo
Service Bulletin

Business Class M2
Cascadia
108SD/114SD
> New Cascadia

28
19
10
1
DASH_H_ECU_SSAM_X5_1A
A23-13361-017
Cav Circuit

Term PN

6

315S # 2102 (DKBL)-49897

23-13209-730

15

315T # 2102 (DKBL)-49898

23-13209-730

24

GNDE # 1206 (BK-W)-49899

23-13209-730

12/20/2019

f547083

Fig. 6, Dash ECU SSAM Connector X5 1A

20

10

11

1

OVHD_H_DASH_CBR_3A
23-13153-019
Cav Circuit

Term PN

6

315S # 2102 (DKBL)-49900

23-13211-230

7

315T # 2102 (DKBL)-49902

23-13211-230

8

GNDE # 1206 (BK-W)-49903

23-13211-230

12/20/2019

f547084

Fig. 7, Dash Overlay A-pillar Connector CBR 3A

FreightlinereBay logo Service Bulletin, 02/13/2020

Page 5

54-324

Retrofit, Automatic Headlamps & Rain Sensing Wipers

FreightlinereBay logo
Service Bulletin

FLA COE
FLB COE
FLD Conventional
Business Class
FLC 112 Conventional

Century Class Conventional
Argosy
Cargo
Columbia
122SD and Coronado

11/14/2019

Business Class M2
Cascadia
108SD/114SD
> New Cascadia

f547058

Fig. 8, SSAM connector X5 with the Dash Overlay
Installed

9. Connect the battery cables.
10. Using DiagnosticLink®, go to the Parameter screen and enter the parameters from Table 2 into the SSAM.
See Fig. 9, Fig. 10, Fig. 11, Fig. 12, Fig. 13, Fig. 14, Fig. 15. After all parameter changes have been
made, click "Send."

Old Parameter
038 447 98 58
043 447 92 58
032 447 50 58
039 447 22 58
031 447 82 58
043 447 17 58

SSAM Parameter Changes
New Parameter
039 447 11 58
043 447 93 58
034 447 23 58
069 447 74 58
034 447 08 58
043 447 18 58
043 447 19 58

Name
MSC HLS
GPC PGPC LGTSENS
WWC RAIN-LIGHT SENSOR
WWC CONTINUED
ELC LIGHT SENSOR
ELC HLS
ELC HLS

Table 2, SSAM Parameter Changes

01/06/2020

f120611

Fig. 9, MSC HLS - Fog/Road, Auto LG3

Page 6

FreightlinereBay logo Service Bulletin, 02/13/2020

Retrofit, Automatic Headlamps & Rain Sensing Wipers
FLA COE
FLB COE
FLD Conventional
Business Class
FLC 112 Conventional

Century Class Conventional
Argosy
Cargo
Columbia
122SD and Coronado

Business Class M2
Cascadia
108SD/114SD
> New Cascadia

54-324
FreightlinereBay logo
Service Bulletin

01/06/2020

f120610

Fig. 10, MSC HLS - No Fog/Road, Auto LG3

A
B

01/06/2020

f120613

A. Open GPC Global Parameter Control

B. Change the PGPC_LgtSens parameter

Fig. 11, GPC Global Parameter Control - PGPC LgtSens

01/06/2020

f120609

Fig. 12, WWC Rain-Light Sensor

01/06/2020

f120614

Fig. 13, WWC - Continued

FreightlinereBay logo Service Bulletin, 02/13/2020

Page 7

54-324

Retrofit, Automatic Headlamps & Rain Sensing Wipers

FreightlinereBay logo
Service Bulletin

FLA COE
FLB COE
FLD Conventional
Business Class
FLC 112 Conventional

Century Class Conventional
Argosy
Cargo
Columbia
122SD and Coronado

Business Class M2
Cascadia
108SD/114SD
> New Cascadia

01/06/2020

f120608

Fig. 14, ELC Light Sensor

A
B

01/06/2020

f120612

A. Open ELC - Continued and change the PELChls2_ihc_min_off parameter

B. Change the PELC-hls2_ihc_available parameter

Fig. 15, ELC - Continued

NOTE: "Latest" is the last service record (may be older software) and "Newest" is the most up to date
software available for the installed hardware. Both will have parameter sets that have been updated
relative to the upload from the vehicle. If the last service record is the most up to date software
available, no "Newest" record will be provided.
11. Next, go to Program Device and program the SSAM to the "Latest" software from server. Then go to the
"Actions" tab and perform the instrumentation control unit (ICUC) auto-configuration routine. See FreightlinereBay logo
Service Bulletin 54-308 Chassis ECU Programming for additional directions.
12. Install the right side VPDM cover, the right side upper and lower A-pillar covers and grab handle, the lower
center SSAM cover, the MPC cover, the center overhead console light assembly and cover, and the switch
panel. Refer to Group 60 in the New Cascadia Workshop Manual for instructions.
13. Check the vehicle for proper operation of headlights and wipers, validate that the intelligent high-beams
work.

Warranty
If the vehicle meets the criteria described in the heading General Information above, and if the vehicle owner
requests these missing features be installed, the procedure is warrantable.
Normal warranty applies. See Table 3 for OWL VMRS codes and labor allowance information. Enter this service
bulletin number in the Service Bulletin # field.Service Bulletin # field.

Primary Failed Part
Rain/Light Sensor

OWL VMRS Codes and Labor Allowance
Component
Cause Code SRT Code
Description
Code
037-001-010
03
66B-5005A
RAIN LIGHT SENSOR RETROFIT

Time: Hours
4.2

Table 3, OWL VMRS Codes and Labor Allowance

Page 8

FreightlinereBay logo Service Bulletin, 02/13/2020

1

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TSB/Document ID: SB54-324

Replacement Service Bulletin Number:

MFR Communication Date: 2020-02-14

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EXTERIOR LIGHTING

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