Service

Technical Information

112/19 ENU WKH9

2

WKH9 - Checking Exhaust Gas Recirculation Cooler and Replacing it if Necessary
(Workshop Campaign)
Important:

CRITICAL WARNING - This campaign includes steps where control unit(s) in the vehicle will be
programmed with the PIWIS Tester. The vehicle voltage must be maintained between 13.5 volts and 14.5
volts during this programming. Failure to maintain this voltage could result in damaged control unit(s).
Damage caused by inadequate voltage during programming is not a warrantable defect. The technician
must verify the actual vehicle voltage in the PIWIS Tester before starting the campaign and also document
the actual voltage on the repair order.

Model Year:

As of 2013 up to 2014

Vehicle Type:

Cayenne Diesel (92A)

Equipment:

Emissions concept ULEV2 (I-no. 7GB)

Subject:

Exhaust gas recirculation cooler

Information:

Due to a component allocation error in the Porsche Parts Catalog (PET), there is a possibility
that the wrong exhaust gas recirculation cooler was installed in the affected vehicles during
previous repairs in the Porsche dealership.

Remedial
Action:

•
•

Check the part number of the installed exhaust gas recirculation cooler
Replace exhaust gas recirculation cooler if necessary

Information
The exhaust gas recirculation cooler also includes the exhaust gas recirculation valve, which must be
replaced together with the exhaust gas recirculation cooler, if necessary.
Affected
Vehicles:

Only the vehicles assigned to the campaign (see also PCSS Vehicle Information). This campaign affects
7,419 vehicles in North America.

AfterSales

Jan 28, 2020
Page 1 of 8

2

Service

Technical Information

WKH9 ENU 112/19

Overview:

1

Overview of exhaust gas recirculation cooler
– Exhaust gas recirculation cooler with valve and valve housing (check, replace if necessary)

Parts required
Information
No parts are required for checking the cooler.
Parts Info:

Jan 28, 2020
Page 2 of 8

Parts required for replacing the exhaust gas recirculation cooler:
Part No.

Designation
– Use

Qty.

PAB131515C

 Exhaust gas recirculation cooler set
Includes:
– Exhaust gas recirculation valve

1 ea.

95811154710

 Seal
– Connecting tube to intake-air distributor

1 ea.

1K0253725F

 Clip
– Connecting tube to intake-air distributor

1 ea.

AfterSales

Service

Technical Information

Materials:

112/19 ENU WKH9

95810735810

 Seal
– Exhaust pipe to turbocharger

1 ea.

95811154720

 Seal
– Exhaust pipe to exhaust gas recirculation valve

1 ea.

95811154805

 Clip
– Exhaust pipe to exhaust gas recirculation valve

1 ea.

N 90809102

 O-ring, 16 x 2
– Vacuum line to exhaust gas recirculation valve

1 ea.

99951265809

 Hose clamp, 27 x 12
– Coolant line to exhaust gas recirculation cooler

1 ea.

95811014710

 Round seal
– Intake-air distributor to cylinder head

6 ea.

95811014800

 Rectangular seal
– Intake-air distributor to cylinder head

6 ea.

2

Required materials (usually already available in the Porsche dealership):
Part No.

Designation
– Use

Qty.

00004330516

 Coolant additive, 20-liter container
– Cooling system

As much as required
(approx. 2 liters
required per vehicle)

Required tools
Tools:

Tools required for checking the cooler:
•
•

Shop light
Digital camera, endoscope or similar aids

Additional tools required for replacing the exhaust gas recirculation cooler:
•
•
•
•
•
•

•
•

80-200 - Removal lever
Nr.73-1 - Flexible screwdriver
Spring band clamp pliers, e.g. VAS 6930 - Spring band clamp pliers
9696 - Filling device for cooling system
9900 - PIWIS Tester 3
Battery charger with a current rating of at least 90 A and a current and voltage-controlled
charge map for lithium starter batteries, e.g. VAS 5908 - Battery charger 90 A or equivalent, e.g.
VAS 5907 - Battery charger 45A
Torque wrench, 2–10 Nm (1.5–7.5 ftlb.), e.g. VAG 1783 Torque wrench
Torque wrench, 6–50 Nm (4.5–37 ftlb.), e.g. VAG 1331A Torque wrench

AfterSales

Jan 28, 2020
Page 3 of 8

2

Service

Technical Information

WKH9 ENU 112/19
•

Torque/torque angle screw tool, 20–400 Nm (15–296 ftlb.), e.g. VAS 6942 Torque wrench,
digital

Checking exhaust gas recirculation cooler
Work Procedure: 1

Remove engine cover (design cover)  Workshop Manual '108319 Removing and installing engine
cover (design cover)'.

2

Read off the part number of the exhaust gas recirculation cooler and check it using the table below.
Due to the limited accessibility, use a shop light or torch as well as a digital camera, endoscope or
similar aid to record and read off the part number completely.
Information
The part number  Part number of the exhaust gas
recirculation cooler -2- of the cooler is located on a
sticker on the top of the cooler  Part number of the
exhaust gas recirculation cooler -1-, below the front
part of the intake-air distributor.
For better accessibility, loosen the electric
change-over valve  Part number of the exhaust gas
recirculation cooler -3- at the holder and set it aside
with lines connected.

Part number of the exhaust gas
recirculation cooler
Correct part numbers:
059 131 515 DD

Exhaust gas recirculation cooler
Model year 2013–2014

059 131 515 DN
059 131 515 EG
059 131 515 EF
059 131 515 FP
•

Jan 28, 2020
Page 4 of 8

The part number of the cooler matches one of the part numbers specified above: The
installed cooler is correct. Continue with Step 3.

AfterSales

Service

Technical Information
•

112/19 ENU WKH9

2

If the part number of the installed cooler is not listed, the cooler must be replaced. For
instructions, see  Technical Information '108319 Replacing exhaust gas recirculation cooler'.

3