Technical Bulletin 200
12.2019

Contents
Item

Subject

Model Affected

200.1

Camshaft Cover Tightening Sequence

Tiger Sport, Speed Triple S, Speed Triple R, Speed
Triple RS

200.2

Replacement Keyless ECM Setup Process

Scrambler 1200 XC and Scrambler 1200 XE

200.3

Pin
Point
Test
Communication

200.4

Cylinder Head Oil Jet

200.5

Owners Handbook Correction - Instrument Tiger 800 XR from VIN 855532
Functionality

200.6

Keyless Ignition

Scrambler 1200 XC and Scrambler 1200 XE

200.7

Torque Change

Tiger Sport

200.8

Torque Change

Scrambler 1200 XC, Scrambler 1200 XE

200.9

Windscreen Fixings

Tiger 1200 XR, Tiger 1200 XRX, Tiger 1200 XRX-LRH,
Tiger 1200 XRT, Tiger 1200 XCX, Tiger 1200 XCA

200.10

Front Wheel Speed Sensor Routing

Speed Triple RS and Thruxton TFC

Technical Bulletin 200 Issue 1

-

ABS

Modulator Bonneville T100 from VIN 759204, Street Scrambler
up to VIN 910740, Thruxton 1200, Thruxton 1200 R,
Street Twin up to VIN 914973, Bonneville T120, Bonneville Bobber, Bonneville Bobber Black, Speedmaster from VIN 856224, Street Cup
Speed Triple S, Speed Triple R from VIN 735337,
Speed Triple RS

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Item:

200.1

Description:

Camshaft Cover Tightening Sequence

Model Affected:

Tiger Sport, Speed Triple S, Speed Triple R, Speed Triple RS

The tightening sequence for the camshaft cover fixings for the above models has changed to the two stage
sequence described below.
1.
Fit the camshaft cover fixings and seals, then tighten until finger tight.
2. Tighten the fixings in the sequence shown below to 4 Nm.

3

5

2

6

1

4

Camshaft Cover Tightening Sequence
3. Finally, tighten the camshaft cover fixings to in the same sequence to 14 Nm.
When ordering replacement parts, refer to the EPC.
Please mark your copy of the Service Manual with this information. For electronic service manuals, store
this information in a readily accessible place and refer to it when working on the relevant Triumph
motorcycle. This information will be included in the next service manual update.

Technical Bulletin 200 Issue 1

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Item:

200.2

Description:

Replacement Keyless ECM Setup Process

Model Affected:

Scrambler 1200 XC and Scrambler 1200 XE

Replacement keyless ECMs can be setup on the above on the above models using the Triumph diagnostic
tool.
The instruction below details the steps necessary to complete the setup process. This instruction replaces
the process detailed in the Service Manual.
Note:
•
•

Before starting the setup procedure, make sure the battery voltage is at least 12.8 Volts.
An approved battery charger suitable for use with maintenance free batteries, may be used to
maintain battery charge during the setup process.

Preliminary Steps
1.
2.
3.
4.

Download and install the latest version of the Triumph diagnostic tool to your computer as described in
the Triumph Diagnostic Tool Installation Guide.
Install the replacement ECM.
Make sure you have all new keys ready.
Connect the Triumph diagnostic tool.

Update the Keyless ECM (Partial Update)
A partial keyless ECM update is required to install the software necessary to allow the first key to be paired.
It is not possible to complete the full keyless ECM download until after the first key has been paired.
1.
Navigate to DOWNLOAD - KEYLESS ECM DOWNLOAD.
2. Use manual model selection to select the correct keyless ECM calibration for your model and region.
3. Press the power ON/OFF button on the motorcycle.
Note:
•

The motorcycle will not visibly power ON.

4.
5.
6.
7.

Within 10 seconds, click Confirm to start the calibration download.
When prompted, turn the ignition OFF and click Next.
Allow the download progress to reach 100%.
When prompted to present a key and turn the ignition On, click Cancel.

8.

Return to the Main Menu.

Technical Bulletin 200 Issue 1

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Pair the Smart key
1.
2.

Navigate to CHASSIS DIAGNOSTICS.
Press the power ON/OFF button on the motorcycle.

Note:
•

The motorcycle will not visibly power ON.

3.
4.
5.
6.
7.
8.
9.

Within 10 seconds, click IMMOBILISER DIAGNOSTICS and click Connect.
When immobiliser diagnostics has connected, click Configure.
Click Add New Key.
Wait for the 300 second time delay to complete.
When prompted, place the smart key on the LF antenna to pair it.
When paired, click Finish.
Press and release the smart key button.

Note:
•
•

Do not exit the immobiliser diagnostic session.
Make sure the smart key is turned on and kept in range of the motorcycle for the remainder of this
procedure.

Update the Keyless ECM (Full Update)
It is
1.
2.
3.
4.
5.

now possible to download the full keyless ECM calibration.
Navigate to DOWNLOAD - KEYLESS ECM DOWNLOAD.
Use manual model selection to select the correct keyless ECM calibration for your model and region.
Click Confirm to start the calibration download.
Follow all on screen instructions and allow the download to complete as normal.
Click Finish when the download has completed.

Pair the Engine ECM
1.
2.
3.
4.
5.

Switch the engine stop switch to the RUN position.
Navigate to CHASSIS DIAGNOSTICS - IMMOBILISER DIAGNOSTICS - Configure.
Click Pair ECM and Immobiliser.
Wait for the 300 second time delay to complete.
When paired, click Finish.

Pair the Passive Keys
1.
2.

Use the Add New Key function to pair the two passive keys.
When paired, return to the Main Menu.

Final Steps
1.
2.

Check all ECMs for stored DTCs and erase as necessary.
Make sure that the engine can be started using each key. After each key is tested, turn the ignition
OFF and allow one minute for the motorcycle to fully power down before testing the next key.
3. If fitted, set up the Tyre Pressure Monitoring System as described in the Triumph Diagnostic Tool User
Guide.
Please mark your copy of the Service Manual with this information. For electronic service manuals, store
this information in a readily accessible place and refer to it when working on the relevant Triumph
motorcycle. This information will be included in the next service manual update.

Technical Bulletin 200 Issue 1

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Item:

200.3

Description:

Pin Point Test - ABS Modulator Communication

Model Affected:

Bonneville T100 from VIN 759204, Street Scrambler up to VIN 910740, Thruxton
1200, Thruxton 1200 R, Street Twin up to VIN 914973, Bonneville T120, Bonneville
Bobber, Bonneville Bobber Black, Speedmaster from VIN 856224, Street Cup

The pinpoint test for ABS Modulator Communication (DTC P1521) has changed for the above models . This
information amends the pinpoint test contained in the Fuel System and Engine Management section of the
current Service Manual.
The revised pinpoint test is as described below.
Fault Code
P1521

Possible cause

Action

CAN fault - lost communication
with ABS module or ABS system
status error

View and note 'freeze-frame' data if
available.
Ensure ABS modulator connector is secure.
Proceed to pinpoint test 1:

Pinpoint Tests
Test
1

Check fuse box Fuse 5 and 7 integrity.

Result

Action

OK

Proceed to test 2

Faulty

Rectify fault, proceed to test 6

2 Check cable and terminal integrity:
- Engine ECM pin A33
- Engine ECM pin A34
- ABS modulator pin 2
- ABS modulator pin 4
- ABS modulator pin 10
- ABS modulator pin 11
- ABS modulator pin 18

OK

Disconnect the engine ECM and
proceed to test 3

Faulty

Rectify fault, proceed to test 6

3 Check cable for short circuit:
- Engine ECM pin A33 to ground
- Engine ECM pin A34 to ground

OK

Disconnect ABS modulator and
proceed to test 4

Faulty

Locate and rectify wiring fault, proceed
to test 6

4 Check cable for short circuit:
- ABS pin 2 to ground
- ABS pin 11 to ground

OK

Proceed to test 5

Faulty

Locate and rectify wiring fault, replace
relevant fuse, proceed to test 6

5 Check cable continuity:
- Engine ECM pin A33 to ABS pin 2
- Engine ECM pin A34 to ABS pin 11
- ABS pin 10 to ground
- Fuse box Fuse 5 to ABS pin 18
- Fuse box Fuse 7 to ABS pin 4

OK

Proceed to test 6

Fault still
present

Locate and rectify wiring fault, proceed
to test 6

6 Reconnect harness, clear fault code and
run engine.

OK

Action complete - quit test

Fault still
present

Contact Triumph service

Technical Bulletin 200 Issue 1

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Circuit Diagram

3

2

1

4

6

5

8

9

7

Fuse Box

5

R

8

4

2

G

18

R

4

G

2

R

R

A33

11

U

U

A34

10

B

ABS Modulator

9

7