NHTSA ID Number: 10169116
Manufacturer Communication Number: A9319152057985_1
TSB/Document Date: 2020-01-08
Summary
This bulletin contains repair instructions for when battery modules need to be replaced.
93 Sudden loss of range and shows less than 140 miles
93 19 15 2057985/1 December 4, 2019.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
Audi
e-tron
quattro
2019
VIN Specific
Not Applicable
Condition
Customer statement:
The remaining range indicator is suddenly become several miles less than before (approximately 60 miles).
Although the vehicle is fully charged, only 140 miles or less of range is displayed.
The remaining range has not gradually decreased during the total operating period of the vehicle, but dropped
suddenly.
Workshop findings:
When the vehicle is fully charged, it can be reproduced that only about half of the usual remaining range is
displayed, is less than 140 miles.
Technical Background
With very specific cells of the individual high-voltage battery
modules, insufficient insulation of an anode can lead
to cell damage.
Production Solution
Vehicles built after 06/27/2019 are not affected.
Service
Note:
Only carry out the following repair if this TSB is displayed for the VIN. Otherwise this solution won't work
and repeat repairs may be necessary. In such a case, the warranty claim will be reviewed and completely
rejected.
If this TSB is displayed for the VIN of this vehicle, carry out the following repair:
Page 1 of 4
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
1. One or more high-voltage battery
module(s) must be replaced. Only modules with a unique serial
number are affected and must be replaced.
Warning:
Extremely dangerous due to high voltage. The high-voltage system is under heavy voltage. Severe bodily
injury or death by electrocution or electric arcs is possible.
Note:
Only technicians with the necessary qualifications may replace modules of the high-voltage battery
.
Always proceed according to the repair manual. Call TAC, if you are not sure.
2. Please work with the following test plan in ODIS it will direct you which module(s) must be replaced in
the vehicle, Special functions >> High-voltage >> AX2 high-voltage battery
1 – Anode.
Tip: The required test plan is available from ODIS-S version 5.1.6 - Audi
brand software version
2019.12.00/2.19.6 - main feature 89.5.390 (or higher). Update the ODIS tester before starting work.
Complete the individual steps as specified in the test plan and send the diagnosis log online after
completing the work:
3. In the test plan, you will be asked to compare the individual serial numbers of the HV modules of the
HV battery
. To do this you can enter the serial numbers manually with the keyboard or the 2D scanner
VAS 6161/1.
4. Enter the serial number of the HV modules with the
2D scanner VAS 6161/1 (Figure 1):
Connect the 2D scanner VAS 6161/1 to the tester
and set it up before starting the above test plan.
Figure 1. 2D scanner VAS 6161/1.
Page 2 of 4
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Warranty
Claim Type:
110 up to 48 Months/50,000 Miles.
If the vehicle is outside any warranty, this Technical Service Bulletin is informational
only.
Service Number:
9301
Damage Code:
0016
Labor Operations:
Battery module remove + reinstall (replace)
9301 1950
See SRT x times
how many modules
where replaced
and/or balanced
Charge battery
2706 8950
See SRT
High voltage battery
remove + reinstall
9303 1900
See SRT
Battery housing remove + reinstall level 1
9302 1960
See SRT
Switch box high-voltage battery
remove +
reinstall
9327 1950
See SRT
Battery module charged balancing
9301 8950
See SRT x times
how many modules
were balanced
Disable HV system voltage
9310 0050
See SRT
Coolant correction
1938 3550
See SRT
A-pillar trim remove + reinstall
7057 1905
See SRT
ECM operating equip control remove + reinstall 9325 1950
See SRT
High voltage battery
check (classification)
9303 0152
See SRT
High voltage battery
check (leak check)
9303 0154
See SRT
Battery housing measure (Equipotential
bonding)
9302 0350
High voltage battery
check (communication
check before installation)
9303 0156
And/or
Battery module remove + reinstall balance
See SRT
See SRT
Page 3 of 4
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Diagnostic Time:
Claim Comment:
GFF
0150 0000
Time stated on the
diagnostic protocol
(Max 40 TU)
Road test prior to the service procedure
No allowance
0 TU
Road test after the service procedure
No allowance
0 TU
As per TSB #2057671/1
All warranty claims submitted for payment must be in accordance with the Audi
Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi
Warranty.
Additional Information
All part and service references provided in this TSB (2057671) are subject to change and/or removal. Always
check with your Parts Department and/or ETKA for the latest information and parts bulletins. Please check the
Repair Manual for fasteners, bolts, nuts, and screws that require replacement during the repair.
©2019 Audi
of America, Inc. All rights reserved. The information contained in this document is based on the
latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi
of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes
at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Page 4 of 4
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
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TSB/Document ID: A9319152057985_1
Replacement Service Bulletin Number:
MFR Communication Date: 2019-12-04
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM:12V/24V/48V BATTERY
MFR Component System:
MFR Component Subsystem:
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