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NHTSA ID Number: 10168791

Manufacturer Communication Number: SRV-TSB-19-010

TSB/Document Date: 2019-12-05


Summary

Hypermotard Technical Update - Applicability: Hypermotard 950 MY 2019-2020, Hypermotard 950 SP MY 2019-2020.The purpose of this technical service bulletin is to inform dealers and service managers about minor technical updates such as moisture mitigation and software updates for the listed models. The bulletin contains service instructions, VIN and parts information. The bulletin document has been redacted for sensitive pricing information.


CR182 – Hypermotard Technical Updates
Hypermotard 950 Model Year 2019-2020
Hypermotard 950 SP Model Year 2019-202
Technical Service Bulletin SRV-TSB-19-010
Date:
To:
From:

November 7, 2019
Dealer Principal, General Manager, Service Manager, North American Dealer
Network
Richard Kenton, Technical Director
Eric Bradley, Technical Training and Publications Manager

Dear Dealers,
The ongoing product quality tests have revealed the need for some minor technical updates
on the motorcycles involved in this Workshop Campaign.
Apply Henkel SICHEL 8300 glue to the copper strands of the rear turn indicator cables due to
the formation of moisture resulting from a possible water seepage.

Perform the software update of the BBS control unit with the new calibration available to
solve the inability to carry out the calibration and self-learning procedure of tire rolling
circumference and final drive ratio (Tire Calibration).
Perform an installation update for DQS (DucatieBay logo Quick Shift) sensor accessory kit Part
no.96580161B, on Hypermotard 950 Standard model version ONLY.
Application
The exact list of the frame numbers subject to the CR182 is available on the DCS, in sections:
VIN HISTORY

It is possible to search by individual frame number.

CAMPAIGNS

It is possible to search for all the frame numbers that you
received from DucatieBay logo Motor Holding.

1/9

CR182 – Hypermotard Technical Updates
Hypermotard 950 Model Year 2019-2020
Hypermotard 950 SP Model Year 2019-202
Technical Service Bulletin SRV-TSB-19-010
Customer Impact
All motorcycles in dealer stock (‘to be registered’ or ‘already registered’) and awaiting delivery
to final customers must undergo this procedure during pre-delivery operations, before
delivery to the final customer. All motorcycles already delivered to final customers must
undergo this procedure at the next service appointment. Note: this is not a safety recall.
Parts Distribution
Henkel SICHEL 8300 glue (or equivalent such as Henkel Sicomet 101, and Loctite- 496 and
460), self-locking cable ties are locally available and do not require special order. Button tie
L.62mm (when required) is a common use part and should be available from your standing
inventory.
Warranty Reimbursement Rules
Reimbursement for work associated with this Service Campaign will be made through the
regular warranty claim procedure using the “Vehicle History” section of the DCS. The warranty
claim is pre-filled and is identified as CR182.
You will be reimbursed the consumable ties and adhesive required and labor for 24 min (4
labor units) that includes the time necessary for:
 Vehicle reception
 Application of Henkel SICHEL 8300 glue to the rear turn indicators strands
 BBS control unit software update
 DQS sensor cable check (on Hypermotard 950 Standard only, where fitted)
 Soft cleaning of the vehicle
Table of Contents
Introduction

Page
1

Application

1

Customer Impact

2

Parts Distribution

2

Warranty Reimbursement Rules

2

Spare Parts

3

Service Solution

3
2/9

CR182 – Hypermotard Technical Updates
Hypermotard 950 Model Year 2019-2020
Hypermotard 950 SP Model Year 2019-202
Technical Service Bulletin SRV-TSB-19-010
Spare parts
The components to be used for this update are:

Henkel SICHEL 8300 glue (or equivalent)

Self-locking ties

Button tie L.62 mm, where required

Service Solution
Part 1: Updating the rear turn indicators
1. Position the motorcycle on the central paddock stand
2. Remove the 4 self-tapping screws (11) that retain the number plate holder support (12)
3. Remove number plate holder support (12) by sliding the 4 stud bolts (13) out of the
relevant H-shaped rubber elements and the 2 pins (14) out of the rubber connector
support (15)

3/9

CR182 – Hypermotard Technical Updates
Hypermotard 950 Model Year 2019-2020
Hypermotard 950 SP Model Year 2019-202
Technical Service Bulletin SRV-TSB-19-010
NOTE
The update procedure below displays only for LH rear turn indicator. Repeat the steps of
the procedure for the RH turn indicator.
4. Slide LH rear turn indicator connector (16) out of the rubber support (15) and disconnect it
5. Remove the small self-locking tie (17) retaining the LH turn indicator cable to the number
plate holder subframe and slide out the turn indicator

6. Open connector safety flap (18) by disengaging the 2 teeth (19)
Closed

Open

4/9

CR182 – Hypermotard Technical Updates
Hypermotard 950 Model Year 2019-2020
Hypermotard 950 SP Model Year 2019-202
Technical Service Bulletin SRV-TSB-19-010
7. Secure the connector (16) in a soft jaw vice or small work holder taking care not to
overtighten it to avoid possible breakage of the connector itself

8. To remove the pins from the connector, we recommend using a 1 mm thick, approx.25 mm
long flat screwdriver as shown in the figure (any other tool can be used as long as the
same dimensions are respected)

9. Insert the flat screwdriver from the inside of the connector as shown in the figure so as to
disengage the internal safety device (20) and then remove the pins (one at a time)
Connector sectioned
for illustrative purposes

5/9

CR182 – Hypermotard Technical Updates
Hypermotard 950 Model Year 2019-2020
Hypermotard 950 SP Model Year 2019-202
Technical Service Bulletin SRV-TSB-19-010
10. Apply Henkel SICHEL 8300 glue to the copper strands of the 2 pins as shown in the figure
and wait for at least 3 minutes to allow to cure completely

11. Insert pins inside the connector, aiming them as shown in the figure, the black cable (D)
first and then the black/white cable (E) (green/white for the RH turn indicator connector)
12. Release the connector from the vice

13. Close connector safety flap (18) by inserting the 2 teeth (19) inside their seats. The flap is
closed when a click is heard
Open

Closed

6/9

CR182 – Hypermotard Technical Updates
Hypermotard 950 Model Year 2019-2020
Hypermotard 950 SP Model Year 2019-202
Technical Service Bulletin SRV-TSB-19-010
14. Fit the LH turn indicator on the number plate holder subframe, as shown in the figure.
Connect LH turn indicator connector (16) and insert it inside the relevant rubber support
(15)
15. Fit the new small self-locking tie (C) retaining the LH turn indicator cable to the number
plate holder subframe

16. Fit number plate holder support (12) by inserting the 4 stud bolts (13) inside the relevant
H-shaped rubber elements and the 2 pins (14) inside rubber connector support (15)
17. Tighten the 4 self-tapping screws (11) to 2 Nm ± 10%

18. Check for the proper operation of rear turn indicators

7/9

CR182 – Hypermotard Technical Updates
Hypermotard 950 Model Year 2019-2020
Hypermotard 950 SP Model Year 2019-202
Technical Service Bulletin SRV-TSB-19-010
Part 2: Updating the BBS control unit software
1. Remove the seat (See Sec.5: "Fairing installation – Seat" of the Workshop Manual)
2. Connect the DDS 2.0 diagnosis instrument and select “Diagnosis”

3. Proceed with model automatic identification by selecting “Model identification” or, as an
alternative, by selecting the bike data manually
4. Execute the “Global Scan” function and wait for the scan result
5. Update the BBS control unit by selecting “OK” in the pop-up window and carefully follow
the displayed instructions.
The update will last approximately 1 minute
6. Fit the seat (See Sec.5: "Fairing installation – Seat" of the Workshop Manual).
NOTE
When fitting the seat, make sure that diagnostic socket connector cable (21) is NOT
positioned in correspondence of seat LH anchoring pin, as shown in the figure.

7. Remove the central paddock stand

8/9

CR182 – Hypermotard Technical Updates
Hypermotard 950 Model Year 2019-2020
Hypermotard 950 SP Model Year 2019-202
Technical Service Bulletin SRV-TSB-19-010
Part 3: Installation update for DQS (DucatieBay logo Quick Shift) sensor accessory kit Part
no.96580161B, on Hypermotard 950 Standard model version ONLY
On all Hypermotard 950 Standard version bikes with the accessory DQS sensor kit Part
no.96580161B already installed, the kit installation must be updated by following the
instructions below
1. Fit the L.62 button tie (1) close to the DQS sensor as shown in the figure capturing both
sensor upper and lower lengths of the cable

2. Fit the self-locking ties (2) and (3) in the positions shown in the figure

For questions or information on this Workshop Campaign,
please contact your Service Area Manager

9/9

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TSB/Document ID: SRV-TSB-19-010

Replacement Service Bulletin Number:

MFR Communication Date: 2019-11-07

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

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