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NHTSA ID Number: 10168734

Manufacturer Communication Number: A9219232038151_1

TSB/Document Date: 2019-12-07


Summary

This bulletin provides instructions for repairing a vehicle with a washer solvent light on but the level is correct. 2015-2021 A3 Cabriolet, 2016-2018 A3 Sportback, 2018-2021 A5 Sportback, 2012 and 2018-2021 RS5 Cabriolet, 2018-2021 S5 Sportback, 2021 RS 6 Avant


92 Washer solvent level warning is on
92 19 23 2038151/10 November 12, 2019. Supersedes Technical Service Bulletin Group 92 number 19-17 dated
February 7, 2019 for reasons listed below.
Model(s)

Year

VIN Range

Vehicle-Specific Equipment

All

2012 - 2021

All

Not Applicable

Condition
REVISION HISTORY
Revision

Date

Purpose

10

-

Revised header (Added MY 2021)
Revised Warranty (Added Q3 and Audi e-tron quattro)
Revised Service (Added alternative cleaning solution and added
alternative suggested washer solvents)

9

02/07/2019

Revised Warranty (Updated Labor Operations and added A7)

8

01/23/2019

Revised header (Added new models and model years)
Revised Warranty (Corrected Q5 SRTs and added models)

The washer solvent level warning is on in the driver information system (DIS), but the washer solvent level is
correct. There is no functional restriction in the windshield washer system.

Technical Background
The sensitivity of the washer solvent level sensor (G33) can be affected by the type, concentration, and the
presence of additives in the washer solvent currently in the tank. The operation of the level sensor relies on the
composition of the solvent to provide an accurate message on the solvent level. Incorrect concentration and the
presence of additives can contaminate the sensor and reduce its sensitivity.

Production Solution
Not applicable.

Page 1 of 12
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.

Service
If the washer solvent reservoir is full and the low solvent warning is on, proceed as follows:
1.

Empty the reservoir and for all vehicles except A3 Sedan and
A3 Cabriolet, remove the level sensor. Clean the sensor
probes using all-purpose cleaner D 009 401 04 (Figure 1) or,
as an alternative, isopropyl alcohol. Reinstall the level sensor.

Figure 1. D 009 401 04 all-purpose
cleaner.

Page 2 of 12
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of AudieBay logo of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.

2.

For AudieBay logo A3 Sedan and A3 Cabriolet where the washer solvent
level sensor is not removable the sensor probes can be
cleaned by removing the reservoir, removing the filler neck
from the reservoir and gaining access to the sensor probes
(Figure 2).

Figure 2. Windshield washer level sensor
probes as viewed through the tank
opening.

Page 3 of 12
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of AudieBay logo of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.

3.

Saturate the tip of a cleaning brush with a rigid stem and long
enough to reach the probes (approximately 10”) with allpurpose cleaner D 009 401 04 or isopropyl alcohol. A
humming bird feeder cleaning brush is shown in the illustration
but any suitable cleaning brush with a tip constructed of the
appropriate material will function well for this purpose (Figure
3).

Figure 3. Applying all-purpose cleaner
D 009 401 04 to the tip of a humming bird
feeder cleaning brush. The cleaning brush
can alternatively be saturated with
isopropyl alcohol.

Page 4 of 12
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.

4.

Thoroughly clean the sensor probes (Figure 4).

Figure 4. Cleaning the sensor probes.
5.

Refill the reservoir with the correct type and concentration of
solvent. Windshield washer fluids found in the AudieBay logo Top
Service Supplies and Touch Up Paint eStore with a 35% premix are suitable for temperatures down to -30 °C (-22° F) and
contain no rain repellents. For freeze protection below this
temperature range Windshield Washer Fluid Concentrate
ZAW 096 311 B can be used and mixed according to the table
below (Figure 5). This solvent can be adjusted for freeze
protection to -32° C (-25° F), prevents washer jet
contamination particularly on the “fan” type of washer jet, and
is highly effective in removing residues and insects from the
windshield.

Figure 5. ZAW 096 311 B windshield
washer fluid concentrate.

Page 5 of 12
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.

Note:
Dealers in states such as California which have a restriction on windshield washer solvent VOC content can use
Audi Windshield Washer Fluid – 35% pre-mix – (55 gallon) available from the Audi Top Service Supplies &
Touch-Up Paint eStore as an alternative. This solvent contains no water repellents and has freeze protection to 22° F.
6.

The concentration and freeze point can be checked using the
T10007A refractometer (Figure 6).

Figure 6. T10007A refractometer.
7.

Put a drop of washer fluid with the pipette on the glass of the
refractometer. When viewing the refractometer, a light-dark
border can be clearly recognized. Using the scale to the right
(Figure 7), adjust the concentration of the solvent to
accommodate the current weather conditions.

Figure 7. Scale in the view of the T10007A
refractometer.
8.

Concentration guidelines:

Page 6 of 12
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.

Freeze
Windshield Washer Fluid Concentrate ZAW 096 311
protection
B

Water

-16 °C (3°
F)

1 part

3 parts

-30 °C (22° F)

1 part

2 parts

-32 °C (25° F)

1 part

1.5 parts

Note:
It is not necessary to replace the windshield washer solvent level sensor when the cause of failure is
contaminated sensor probes or incorrect washer solvent solution. Warranty claims for replacement of washer
solvent level sensors that are found to not be faulty will not be reimbursed.

Warranty
Claim Type:

 110 up to 48 Months/50,000 Miles.
 G10 for CPO Covered Vehicles – Verify Owner.
 If vehicle is outside any warranty, this Technical Service Bulletin is informational
only.

Service Number:

9258

Damage Code:

0040

Labor Operations:

Q7 (up to and including MY 2015):
Lower Windshield washer reservoir remove +
reinstall

9260 1900

See SRT

Fluid level sensor remove + reinstall

9258 1950

See SRT

Clean fluid level sensor and adjust solvent
concentration

9258 9999

10 TU

Cover (plenum) remove + reinstall

8522 1900

See SRT

Fluid level sensor remove + reinstall

9258 1950

See SRT

Q7 (From MY 2016 on):

Page 7 of 12
© 2019 AudieBay logo of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.

Clean fluid level sensor and adjust solvent
concentration

9258 9999

10 TU

Front wheel housing liner remove + reinstall

6616 1900

See SRT

Fluid level sensor remove + reinstall

9258 1950

See SRT

Clean fluid level sensor and adjust solvent
concentration

9258 9999

10 TU

Noise dampening pan remove + reinstall

1082 1900

12

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TSB/Document ID: A9219232038151_1

Replacement Service Bulletin Number:

MFR Communication Date: 2019-11-12

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: VISIBILITY:WINDSHIELD WIPER/WASHER

MFR Component System:

MFR Component Subsystem:


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