NHTSA ID Number: 10167684
Manufacturer Communication Number: TJ31955.1.8-2016
TSB/Document Date: 2019-11-12
Summary
Technical Journal TITLE: Recall R89707: Air conditioner drain hose
Note! Make sure that the seal is correctly
located.
The graphic is just to show the back
of the component and the location of the tabs.
The component does not need to be
removed if it is already correctly installed.
Check that the rubber grommet is not loose:
1 -First grab the hose connection and press
inwards. 2 -Then pull outwards. 3 -Again push
inwards.
If no faults are detected, to install, reverse the
removal procedure.
TJ 31955
Page 11 ( 11 )
If the result of the checking procedure is not OK,
the component must be replaced with a new
component.
Title
Action
Volvo
Car Customer Service
TJ 31955
Climate unit drain hose
Page
Replacement
Operation number:
1 ( 10 )
98636-3
Affected vehicles
Model year Model
2017
S90 (17-)
2016, 2017 XC90 (16-)
Materials
Materials
Grommet
Qty.
2.0
Part No.
31497446
Notes
XC90 / S90 - PASSENGER SIDE
Grommet
1.0
31497446
XC90 / S90 - DRIVER SIDE
Plug
1.0
974685
XC90 / S90 - DRIVER SIDE
Page 2 ( 10 )
TJ 31955
Orientation view
Color symbols
Note! This colour chart displays (in colour
print and electronic version) the importance
of the different colours used in the images
of the method steps.
1 . Used for focused component, the component
with which you will do something.
2 . Used as extra colors when you need to show
or differentiate additional parts.
3 . Used for attachments that are to be
removed/installed. May be screws, clips,
connectors, etc.
4 . Used when the component is not fully
removed from the vehicle but only hung to
the side.
5 . Used for standard tools and special tools.
6 . Used as background color for vehicle
components.
Page 3 ( 10 )
TJ 31955
Note: If the factory drain is not broken, DO NOT REPLACE IT with the updated parts.
Removal
Remove the part carefully
Note! Use suitable paper to absorb any
escaping fluid.
Undo the hoses from the connections.
Remove the marked part.
Page 4 ( 10 )
TJ 31955
Note: If the factory drain is not broken, DO NOT
REPLACE IT with the updated parts.
Check
Caution! Make sure that the area indicated
is flat and free from damages.
TJ 31955
Note: If the factory drain is not broken, DO NOT REPLACE IT with the updated parts.
Modification
Installation
Note! Use soap solution.
Install the hoses.
Page 5 ( 10 )
Page 6 ( 10 )
TJ 31955
Install the marked component.
Press the marked component.
Note! Make sure that the seal is correctly
located.
Note: The retaining nut should not be
reinstalled.
To install, reverse the removal procedure.
Page 7 ( 10 )
TJ 31955
Applies to the driver's side Note: If the factory drain is not broken, DO NOT REPLACE IT with the updated parts.
Removal
Remove the part carefully
Note! Use suitable paper to absorb any
escaping fluid.
Undo the hose from the connection.
Remove the marked part.
TJ 31955
Note: If the factory drain is not broken DO NOT REPLACE IT with the updated parts.
Page 8 ( 10 )
Check
Caution! Make sure that the area indicated
is flat and free from damages.
Page 9 ( 10 )
TJ 31955
Modification
Installation
Note! Use soap solution.
Install the hose.
Page 10 ( 10 )
TJ 31955
Install the marked component.
Press the marked component.
Install the marked component.
Press the marked component.
Note: The retaining nut should not be
reinstalled.
Note! Make sure that the seal is correctly
located.
To install, reverse the removal procedure.
Volvo Car Customer Service
Title
Action
Issue
2
TJ 31955
Floor Harness Wiring Repair, if needed
Page
Only needed if the wiring is wet or corroded.
Operation number: 97172-3, 98650-2
Date
2016-11
Reason
Parts & Method updated
Affected vehicles
Model year Model
2016, 2017 XC90 (16-)
2017
S90
Materials
Qty.
Electrical tape
Splice
Splice
Wiring Harness
Wiring Harness
Wiring Harness
0.4 (roll)
Up to 26
Up to 130
Description
Crimping tool (included in 9512669)
Designation
Hot-air gun
1.0
1.0
1.0
Materials
Part No.
9511028
9130476
9512783
31680434
31680435
31680436
Notes
Use as needed
1.5-2.5 mm 2 (14/16 AWG)
0.1-0.5 mm 2 (22/24 AWG)
For Connector 94/402
For Connector 94/408
For Connector 94/421
Special tools
Part No.
951 2785
Equipment
Orientation view
1(4)
Removal
Remove front floor carpet, refer to:
Removal, replacement and installation
8 - Body and interior
85 - Interior
855 - other upholstery
Follow VIDA instructions regarding cable splicing, refer to:
Cleaning, Inspection and Adjustment
3 - Electrical system
37 - Cables and fuses
371 - cables
Cut off and discard of connector/connectors.
Only work on one harness at a time.
Special Tool: T9512785, Crimping tool
(included in 9512669)
Remove any length of wire that is corroded.
Use hot air gun, use tape.
If additional wire is needed, see below:
If additional wire is needed, use the wiring harness
part numbers above.
When splicing wires that are part of a twisted pair,
both ends of the mating wires can be inserted into
the same end of the splice. This reduces the
untwisted length.
Minimize the untwisted length.
Point both splices in the same direction.
Use hot air gun, use tape.
Seal the unused end of the splice.
Tape up the twisted pair.
Route the repaired harness back in the same position.
To install, reverse the removal procedure.
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TSB/Document ID: TJ31955.1.8-2016
Replacement Service Bulletin Number:
MFR Communication Date: 2016-12-08
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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