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NHTSA ID Number: 10166931

Manufacturer Communication Number: 122-K6U9E-11

TSB/Document Date: 2019-11-01


Summary

Information about retrofitting sports exhaust on the new 992 911.


Installation and Conversion Instructions

911 (992)
21/19

ENU

2601

2

Sport Exhaust System - Silver (0P8)/Black (0P9)

Vehicle Type:

911 Carrera (992)/911 Carrera S (992)/911 Carrera 4 (992)/911 Carrera 4S (992)

Model Year:

As of 2020

Engine Types:

Carrera S/4S: DKK/DKKA = 6-cylinder/3.0 liter/331 kW (450 hp)
Carrera/Carrera 4: DKC/DKCA = 6-cylinder/3.0 liter/283 kW (385 hp)

Restriction:

ONLY approved for vehicles produced from calendar week 39/2018!

Concern:

Retrofitting

Figure 1
Notes:

In the sport exhaust system, the signal for activating the flaps in the muffler comes from the respective
current map in the DME control unit. This depends on the driving status and accelerator pedal position
among other things.
Engine power and exhaust behavior of the vehicle are not affected.
The sport exhaust system is also available straight from the factory for new vehicles by requesting
optional equipment "0P8 – Sport exhaust system (Brushed stainless steel tailpipe)" or "0P9 – Sport
exhaust system (Black chrome-plated look tailpipe)".
Switching the sport exhaust system on and off:

PorscheeBay logo Communication Management ( Figure 1): Select the menu "Car" → "Drive" → "Exhaust
system"

Tequipment

Oct 21, 2019
Page 1 of 13

2

911 (992)
2601

ENU



Parts Info:

Installation and Conversion Instructions

21/19

PorscheeBay logo Communication Management ( Figure 1): Select "SPORT" or "SPORT PLUS"
Quick-access button in the keypad (below PCM, see also "911 – Good to know" – "Practical Tips" and
"Strip for switches")
Quick-access button on the multi-function steering wheel (if available, see also "911 – Good to know"
– "Practical Tips" and "Instrument cluster")
992.044.210

 Sport exhaust system – Tailpipe in Silver chrome-plated look, set

992.044.212

 Sport exhaust system – Tailpipe in Black chrome-plated look, set

Also order the following parts in accordance with vehicle equipment:
Vehicles WITHOUT SportDesign package (– 2D1):
992.807.833.A.OK1

1x

 Exhaust pipe cover, left, Matt Black

992.807.834.A.OK1

1x

Exhaust pipe cover, right, Matt Black

992.807.983.C.OK1

1x

 Cover, lower rear, Matt Black– USA/Canada

Vehicles WITH SportDesign package (+ 2D1):
992.807.833.C.OK1

1x

 Exhaust pipe cover, left, Matt Black

992.807.834.C.OK1

1x

 Exhaust pipe cover, right, Matt Black

992.807.983.F.OK1

1x

 Cover, lower rear, Matt Black

Information
Before ordering the additional parts:
Check vehicle equipment and country versions in the PorscheeBay logo Electronic Parts (PET) catalog!

Oct 21, 2019
Page 2 of 13

Tequipment

Installation and Conversion Instructions

911 (992)
21/19

ENU

2601

2

Parts list:

Figure 2

1

992.253.143.A

2x

Clamping sleeve, ∅ 70 x 75  Figure 2 -1-

992.251.571

2x

Restraining strap  Figure 2 -2-

992.251.053.A

1x

Muffler assembly for sport exhaust system  Figure 2 -3-

N .912.425.01

6x

992.251.187.P1

1x

Clamping sleeve, St 4.8 x 22 x 18 (exhaust pipe cover)  Figure 2
-4Sport tailpipe, Black chrome-plated, left  Figure 2 -5-

992.251.188.P1

1x

Sport tailpipe, Black chrome-plated, right  Figure 2 -6-

992.251.187.N1

1x

Sport tailpipe, Silver chrome-plated, left (not shown)

992.251.188.N1

1x

Sport tailpipe, Silver chrome-plated, right (not shown)

PAF.912.769

6x

Screw, 4.8 x 16 (not shown)

ONLY contained in respective set!

Tequipment

Oct 21, 2019
Page 3 of 13

2

911 (992)
2601

Notes:

ENU

21/19

Installation and Conversion Instructions

The underside ( Figure 3 ) of the new sport exhaust
system (mufflers and sport tailpipes) is marked as follows:
1
2
3
4




PorscheeBay logo logo
PorscheeBay logo part no.
Week (W) and year of manufacture
Type number

Muffler: Porsche Part No. = 992.251.053.A / Type
number = 992 120 B
Sport tailpipes: Porsche Part Nos. = see Parts list

This information can be read off from underneath when
installed.

Figure 3
Tools:

9900 - PIWIS Tester 3

VAS 6931 - Transmission and Engine Jack

V.A.G 1783 - Torque wrench, 2-10 Nm
(1.5-7.5 ftlb.)
Restraining strap for securing loads

V.A.G 1332 - Torque wrench, 40-200 Nm
(30-148 ftlb.)
Shop light

Work Procedure: 1

Oct 21, 2019
Page 4 of 13

Preparatory work
1.1

Drive vehicle onto a lifting platform (  Workshop Manual '4X00IN Lifting the vehicle').

1.2

Connect battery charger (  Workshop Manual '2X00IN Trickle charging 12-volt lithium-ion
battery').

1.3

Remove wheels on rear axle (  Workshop Manual '440519 Removing and installing wheel').

Tequipment

Installation and Conversion Instructions
1.4

2

21/19

ENU

2601

2

Remove rear apron (  Workshop Manual
'635519 Removing and installing rear
apron').
1
2

1.5

911 (992)

– Air guide for charge-air cooling
– Bumper bracket with foam section

Remove rear bumper (  Workshop Manual
'635019 Removing and installing rear
bumper',  Figure 4 )

Replace muffler
Figure 4

CAUTION
Hot components

Risk of burns

Let hot components cool down.

Wear personal protective gear.

CAUTION
Heavy components

Risk of pinching

Wear personal protective gear.

Get someone to help if necessary.
2.1

VAS 6931 - Engine and gearbox jack must be positioned under the exhaust system (in
transfer case area). Then, secure the exhaust system with restraining straps to prevent it
from falling down.

2.2

Disconnect electric plug connection for exhaust flap (left/right) on the muffler.

Information
The help of another person is required for this step.
2.3

Remove muffler (  Workshop Manual '263319 Removing and installing rear silencer')

2.4

Install new muffler for sport exhaust system (  Workshop Manual '263319 Removing and
installing rear silencer')

Tequipment

Oct 21, 2019
Page 5 of 13

2

911 (992)
2601

ENU

Installation and Conversion Instructions

21/19
2.4.1

Engage new restraining strap
(2 ea.) with screw heads facing
downwards on the muffler holder
( Figure 5 ).
1
2

– New restraining strap (2 x)
– Muffler holder

Figure 5
2.4.2

Remove transport protection shell
on the new muffler in the exhaust
flap connector area ( Figure 6 ).
1
2

– Transport protection shell
– Exhaust pipe on muffler
(right)

2.4.3

Coat exhaust pipe on catalytic
converter (at the left/right) and on
the new muffler (at the left/right)
with high-temperature grease.

2.4.4

Figure 6
Fit new clamping sleeve (∅ 70 x 75,
2 ea.) on exhaust pipe on catalytic converter (at the left/right).

Information
The help of another person is required for this step.

Oct 21, 2019
Page 6 of 13

Tequipment

Installation and Conversion Instructions
2.4.5

21/19

ENU

2601

2

Position new muffler for sport
exhaust system on the muffler
holder and pre-fit hand-tight with
new restraining straps (2 ea.)
( Figure 7 ).
1
2
3
4

2.4.6

911 (992)

Muffler for sport exhaust
system
– Clamping sleeve, ∅ 70 x
75
– Restraining strap
– Protective plate

Check whether the protective plate
is touching the catalytic converter
( Figure 7 -insets-).

If it is ( Figure 7 -A-): Correct
the position of the muffler
Figure 7
or bend the cover away if
necessary so that there is a gap of at least 3–5 mm ( Figure 7 -B-) between
the plate and catalytic converter!
If not ( Figure 7 -B-): Continue with the next step.

2.4.7

Move new clamping sleeve (∅ 70 x 75, 2 ea.  Figure 7 -2-) as far as the
markings on the exhaust pipe on the catalytic converter/muffler, align the opening
horizontally and pre-fit hand-tight.

2.4.8

Tighten restraining strap (2 ea.).
Tightening torque 15 Nm (11 ftlb.) +/-10 %

2.4.9

Tighten clamping sleeve (∅ 70 x 75, 2 ea.).
Tightening torque 30 Nm (22 ftlb.) +/-10 %

2.5

Install rear bumper (  Workshop Manual '635019 Removing and installing rear bumper').
Hexagon-head bolt, M8 x 30 (8 x): Tightening torque 23 Nm (17 ftlb.)

3

Convert rear apron
3.1

Remove rear skirt (see also  Workshop Manual '636819 Removing and installing rear
skirt').

Tequipment

Oct 21, 2019
Page 7 of 13

2

911 (992)
2601

ENU

Installation and Conversion Instructions

21/19
3.1.1

Remove trim frame for tailpipe
cover (left  Figure 8/right)(
 Workshop Manual '637019
Removing and installing trim frame

12

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TSB/Document ID: 122-K6U9E-11

Replacement Service Bulletin Number:

MFR Communication Date: 2019-10-21

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT

MFR Component System:

MFR Component Subsystem:


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