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NHTSA ID Number: 10166607

Manufacturer Communication Number: 15E017

TSB/Document Date: 2019-10-28


Summary

Incomplete attachment of the internal rubber diaphragm to the actuation mechanism in the parking brake section of the life Seal brake actuator.


IMPORTANT SAFETY RECALL
HALDEXeBay logo LETTERHEAD

NHTSA Recall # 15E017

March 30, 2015

Dear HaldexeBay logo Customer :

This Notice is sent to you in accordance with the National Highway Traffic Safety Administration and the
Motor Vehicle Safety Act.

HaldexeBay logo has decided that a defect which relates to motor vehicle safety exists in certain Life Seal Type
30/30 Long Stroke Actuators, manufactured between December 17, 2013 and February 18, 2015.

(NOTE : If a Life Seal Type 30/30 Long Stroke Actuator was inspected pursuant to the previous NHTSA
Recall 14E-075, but was not replaced, it will be required to have the actuator replaced pursuant to this
current NHTSA Recall 15E017).

Description of defect:

Incomplete attachment of the internal rubber diaphragm to the actuation mechanism in the parking
brake section of the Life Seal brake actuator.

During the initial assembly of the Life Seal brake actuator unit, the internal rubber diaphragm may not
be fully seated in the spring piston of the parking brake section, thereby causing internal leakage from
the service brake section past the diaphragm and potentially trapping air pressure in the parking brake
section. The trapped air pressure may prevent full release of the brake actuator unit, and may induce
dragging and overheated wheelend foundation service brakes. This diaphragm condition is an isolated,
intermittent event, and is not indicative of continuous service braking operation.

Risk to motor vehicle safety:

If the diaphragm is not completely attached, there may be internal leakage from the service section past
the diaphragm, potentially trapping air pressure in the parking brake section. This air pressure, in turn,
if not vented, may prevent full release of the actuator unit, causing brake drag, and possibly resulting in
overheated wheelend service brakes, increasing the risk of a fire.

Precautions you should take:

Vehicle driver(s) may note or recognize overheated wheelends during pre and post trip walk around
inspections. Mechanic(s) and technician(s) at vehicle maintenance/repair facilities may note or
recognize overheated wheelends during routine/periodic vehicle maintenance operations.

Remedial actions/measures:

The Life Seal brake actuator will be replaced at no charge to the customer through the vehicle
manufacturer dealers and/or other service facilities. Typical changeout time for replacement of a Life
Seal actuator unit is 30 minutes.
Refer to the attached Life Seal Identification and Mfg. date code information to identify Life Seal
actuator units effected by the current NHTSA Recall 15£017.

Also, refer to HaldexeBay logo Life Seal and Gold Seal Spring Brake Actuator Installation Instructions, document
no. L31171, located at www.Haldex.com , for instructions for removal of the Life Seal actuators and
installation of the replacement Gold Seal actuators.

If this repair has been performed at cost to the owner prior to receipt of this Notification, the owner
may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the

problem associated with this recall. For more information, contact HaldexeBay logo at the number and/or website
address noted below.

Further Assistance :

If the effected Life Seal brake actuator units and/or vehicles with these units have not been replaced
within a reasonable time after defect notification, please contact :

HaldexeBay logo Brake Products Corporation
Technical Services/Customer Service
10930 N. Pomona Ave.

Kansas City, Missouri 64153
1-800-752-2501
HaldexHotline@HaldexeBay logo.com

Complaints:

You may also submit complaints to the Administrator, National Highway Traffic Safety Administration,
1200 New Jersey Avenue, S.E., Washington D.C. 20590 ; or, call the toll-free Vehicle Safety Hotline at 1-
888-327-4236, (TTY : 1-800-424-9153) ; or, go to http://www.safercar.qoy, if it is believed that HaldexeBay logo

Brake Products Corp. has failed to remedy the defect without charge, or has failed to remedy the defect
within a reasonable time.

HaldexeBay logo requests your prompt attention to this notification and your patience and cooperation in
resolving this situation, and apologizes for any inconvenience that this problem may have caused you.

HALDEXeBay logo BRAKE PRODUCTS CORP.
Life Seal’Identification [EEE

After
12-17-2013

ora Shift. Year —_ Location

Geese: eae eee tamara

S00 A 14 A
1533030302 °

eee
Part Number

Prior to
12-17-2013

Jul
Bais” Shift Year Location

300 A l4 A
1533030302 *

eed
Part Number

Port Side Stamp Side

This specification defines a seven character alpha numeric date code. The first three digits indicate the Julian calendar
day of the year. The fourth alpha character indicates the production shift. The fifth and sixth digits indicate the last two
numbers of the year of manufacture. The last alpha character indicates the manufacturing location.

* Part format may differ from above example. It may be in a customer specific format like #12600415 or an aftermarket format LC3030L
Life Seal'Identification [EREy

Julian Date Calendar
2013

Jan.

Jul

Day Feb | Mar | Apr | May | Jun | Aug| Sep} Oct | Nov | Dec
1 1 | 32 | 60 | 91 | 121 | 152] 182 | 213 | 244 | 274 | 305 | 335
2 | 2 | 33 | 61 | 92 | 122] 153] 183 | 214 | 245 | 275 | 306 | 336
3 | 3 | 34 | 62 | 93 | 123 | 154] 184 | 215 | 246 | 276 | 307

4 | 4 | 35 | 63 | 94 | 124] 155] 185 | 216 | 247 | 277 | 308

5 | 5 | 36 | 64 | 95 | 125] 156/186 | 217 | 248 | 278 | 309

6 | 6 | 37 | 65 | 96 | 126 | 157 | 187 | 218 | 249 | 279 | 310

7 | 7 | 38 | 66 | 97 | 127 | 158 | 188 | 219 | 250 | 280 | 311

8 | s | 39 | 67 | 98 | 128 | 159 | 189 | 220 | 251 | 281 | 312

9 | 9 | 40 | 68 | 99 | 129] 160 | 190 | 221 | 252 | 282 | 313

10 | 10 | 41 | 69 | 100] 130] 161 | 191 | 222 | 253 | 283 | 314
41 | 11 | 42 | 70 | 101 | 131 | 162 | 192 | 223 | 254 | 284 | 315
12 | 12 | 43 | 71 | 102| 132] 163 | 193 | 224 | 255 | 285 | 316

43 | 13 | 44 | 72 | 103 | 133 | 164 | 194 | 225 | 256 | 286 | 317

14 | 14 | 45 | 73 | 104] 134 | 165 | 195 | 226 | 257 | 287 [ 318

15 | 15 | 46 | 74 | 105 | 135 | 166 | 196 | 227 | 258 | 288 | 319

416 | 16 | 47 | 75 | 106 | 136 | 167 | 197 | 228 | 259 | 289 | 320

17 | 17 | 48 | 76 | 107 | 137 | 168 | 198 | 229 | 260 | 290 | 321

18 | 18 | 49 | 77 | 108| 138 | 169 | 199 | 230 | 261 | 291 | 322 ia
19 | 19 | 50 | 78 | 109| 139] 170 | 200 | 231 | 262 | 292 | 323

| 20 | 20 | 51 | 79 | 110| 140| 171 | 201 | 232 | 263 | 293 | 324 |
21 | 21 | 52 | 80 | 111 | 141 | 172 | 202 | 233 | 264 | 204 | 295 [255
22 | 22 | 53 | 81 | 112| 142 | 173 | 203 | 234 | 265 | 295 | 326 [356
23 | 23 | 54 | 82 | 113 | 143 | 174| 204 | 235 | 266 | 296 | 327 | 357
24 | 24 | 55 | 83 | 114 | 144 | 175 | 205 | 236 | 267 | 297 | 328 | 358
25 | 25 | 56 | 84 | 115] 145 | 176 | 206 | 237 | 268 | 298 | 329
26 | 26 | 57 | 85 | 116 | 146 | 177 | 207 | 238 | 269 | 299 | 330 ||360
27 | 27 | 58 | 86 | 117| 147 | 178 | 208 | 239 | 270 | 300 | 331 | 361
| 28 | 28 | 59 | 87 | 118| 148 | 179 | 209 | 240 | 271 | 301 | 332 | 362
29 | 29 88 | 119 | 149 | 180 | 210 | 241 | 272 | 302 | 333 | 36%
30 | 30 89 | 120 | 150 | 181 | 211 | 242 | 273 | 303 | 334
31 | 31 90 151 212 | 243 304

Julian Date Calendar
2015

Day | Jan | Feb | Mar | Apr | May| Jun | Jul | Aug| Sep | Oct | Nov| Dec
1 |/ 4 |'82)| 60 | 91 | 121 | 152] 182 | 213 | 244 | 274 | 305 | 335
28 61 | 92 | 122 | 153 | 183 | 214 | 245 | 275 | 306 | 336
3 62 | 93 | 123] 154] 184 | 215 | 246 | 276 | 307 | 337
4 63 | 94 | 124 | 155 | 185 | 216 | 247 | 277 | 308 | 338
5 64 | 95 | 125 | 156 | 186 | 217 | 248 | 278 | 309 | 339
6 65 | 96 | 126 | 157 | 187 | 218 | 249 | 279 | 310 | 340
Te 66 | 97 | 127 | 158 | 188 | 219 | 250 | 280 | 311 | 341
8. 67 | 98 | 128 | 159 | 189 | 220 | 251 | 281 | 312 | 342
9 68 | 99 | 129 | 160 | 190 | 221 | 252 | 282 | 313 | 343
10 69 | 100 | 130 | 161 | 191 | 222 | 253 | 283 | 314 | 344
ti 70 | 101 | 131 | 162 | 192 | 223 | 254 | 284 | 315 | 345
12 102 | 132 | 163 | 193 | 224 | 255 | 285 | 316 | 346
13 103 | 133 | 164 | 194 | 225 | 256 | 286 | 317 | 347
14 104 | 134 | 165 | 195 | 226 | 257 | 287 | 318 | 348
15 105 | 135 | 166 | 196 | 227 | 258 | 288 | 319 | 349
16 106 | 136 | 167 | 197 | 228 | 259 | 289 | 320 | 350
17 107 | 137 | 168 | 198 | 229 | 260 | 290 | 321 | 351
18 108 | 138 | 169 | 199 | 230 | 261 | 291 | 322 | 352
19 109 | 139 | 170 | 200 | 231 | 262 | 292 | 323 | 353
20 110 | 140 | 171 | 201 | 232 | 263 | 293 | 324 | 354
21 111 | 141 | 172 | 202 | 233 | 264 | 294 | 235 | 255
22 112 | 142 | 173 | 203 | 234 | 265 | 295 | 326 | 356
[2er) 113 | 143 | 174 | 204 | 235 | 266 | 296 | 327 | 357
24 114 | 144 | 175 | 205 | 236 | 267 | 297 | 328 | 358
25 115 | 145 | 176 | 206 | 237 | 268 | 298 | 329 | 359
26 116 | 146 | 177 | 207 | 238 | 269 | 299 | 330 | 360
27 117 | 147 | 178 | 208 | 239 | 270 | 300 | 331 | 361
28° 118 | 148 | 179 | 209 | 240 | 271 | 301 | 332 | 362
29 119 | 149 | 180 | 210 | 241 | 272 | 302 | 333 | 363
30 120 | 150 | 181 | 211 | 242 | 273 | 303 | 334 | 364
31 151 212 | 243 304 365

Julian Date Calendar
4

Oct | Nov! Dec

Suspect Date Range:
December 17, 2013 - February 18, 2015

351A13

049A15

Life Seal’Identification [EZEY

Parking Brake Section

Spring Piston

Diaphragm

1

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TSB/Document ID: 15E017

Replacement Service Bulletin Number:

MFR Communication Date: 2015-03-30

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: PARKING BRAKE

MFR Component System:

MFR Component Subsystem:


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