NHTSA ID Number: 10166603
Manufacturer Communication Number: 02-005-19 REV. A
TSB/Document Date: 2019-10-28
Summary
Knock or Clunk Type Noise In Front Left Suspension This bulletin involves inspecting and possibly replacing the spring in the left front strut assembly. Knocking type noise coming from the front left side of the vehicle.
NUMBER:
GROUP:
DATE:
02-005-19 REV. A
02 - Front Suspension
August 30, 2019
This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without written permission of FCA
US LLC.
This bulletin supersedes Service Bulletin 02-005-19, dated August 28, 2019, which should be
removed from your files. All revisions are highlighted with **asterisks** and include revised
build date.
This service bulletin is also being released as Rapid Response Transmittal (RRT) 19-064,
dated August 28, 2019. All applicable sold and un-sold RRT VINs have been loaded. To verify
that this RRT service action is applicable to the vehicle, use VIP or perform a VIN search in
DealerCONNECT/Service Library. All repairs are reimbursable within the provisions of
warranty.
SUBJECT:
Knock or Clunk Type Noise In Front Left Suspension
OVERVIEW:
This bulletin involves inspecting and possibly replacing the spring in the left front strut assembly.
MODELS:
2019
(KL)
Jeep
Cherokee
NOTE: This bulletin applies to vehicles within the following markets/countries: North
America and EMEA.
NOTE: This bulletin applies to vehicles built on or after **June 17, 2019 (MDH 0617XX)** and
on or before June 20, 2019 (MDH 0620XX) equipped with Spring - Left Front (Sales
Code ZDE).
SYMPTOM/CONDITION:
Knocking type noise coming from the front left side of the vehicle.
02-005-19 REV. A
-2-
DIAGNOSIS:
If a customer’s VIN is listed in VIP or your RRT VIN list, perform the Inspection/Diagnosis. This
RRT only applies to vehicles on the RRT VIN list.
1. Measure the clearance between left front spring and bolt (Fig. 1) .
NOTE: The inspection portion of this procedure is performed with the vehicle on the ground
under its own weight.
Fig. 1
Bolt Location
1 - Spring
2 - Area To Perform Measurement
3 - Bolt (Located on inner wheel well)
2. Is the bolt to spring clearance less than 9mm?
• YES>>> Proceed to Step 1 of the Repair Procedure.
• NO>>> Vehicle has the proper spring clearance. This bulletin has been completed, use
inspect LOP (02-27-01-9A) to close the active RRT.
PARTS REQUIRED:
Qty.
Part No.
Description
1
68372928AA
Left Front Strut Spring (Sales Code ZDE)
1
06510103AA
Nut, Strut to Knuckle
1
06509954AA
Bolt, Strut to Knuckle
1
06507676AA
Nut, Lower Ball Joint
1
06509898AA
Nut, Hub
2
06510023AA
Bolt, Caliper Adapter
2
05168088AA
Retainer, Front Suspension
-3-
02-005-19 REV. A
REPAIR PROCEDURE:
1. Remove the Left Front Strut Assembly. Refer to the detailed service procedures available in
DealerCONNECT> Service Library under: Service Info 02 - Front Suspension / Front / Strut,
Suspension, Assembly / Removal.
2. Disassemble the strut assembly and remove the spring. Refer to the detailed service
procedures available in DealerCONNECT> Service Library under: Service Info 02 - Front
Suspension / Front / Strut, Suspension, Assembly / Disassembly.
3. Install the new coil spring into the strut assembly. Refer to the detailed service procedures
available in DealerCONNECT> Service Library under: Service Info 02 - Front Suspension /
Front / Strut, Suspension, Assembly / Assembly.
4. Install the strut assembly. Refer to the detailed service procedures available in
DealerCONNECT> Service Library under: Service Info 02 - Front Suspension / Front / Strut,
Suspension, Assembly / Installation.
5. Verify if the toe alignment is within specs after the strut/spring is reinstalled. Refer to the
detailed service procedures available in DealerCONNECT> Service Library under: Service Info
02 - Front Suspension / Wheel Alignment / Standard Procedure / Toe.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
Labor Operation
No:
Description
Skill Category
Amount
02-27-01-9A
Spring, Coil Left Front - Inspect
(1 - Semi-Skilled)
Spring, Coil Left Front - Inspect and
Replace
(1 - Semi-Skilled)
4 - Chassis Systems
4 - Chassis Systems
0.2 Hrs.
02-27-01-9B
1.7 Hrs.
NOTE: Per the warranty administration manual, you are required to document before and
after alignment specifications.
FAILURE CODE:
ZZ
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TSB/Document ID: 02-005-19 REV. A
Replacement Service Bulletin Number:
MFR Communication Date: 2019-08-30
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SUSPENSION
MFR Component System:
MFR Component Subsystem:
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