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NHTSA ID Number: 10166453

Manufacturer Communication Number: JTB00514NAS5

TSB/Document Date: 2019-10-21


Summary

The digital disc player will not eject, occasionally skips tracks, cycles quickly through tracks and 'locks up.' On-screen commands may also fail to operate, an ignition cycle usually temporarily resolves the problem.


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23.

CAUTION:
Note the relative positions of the USB 2.0 hub connections before removal.
NOTE:
The electrical connectors and wiring in this illustration are shown in the
original colors to provide clarity.

Disconnect the electrical connectors from the digital disc player, USB 2.0 hub and
WiFi/Bluetooth™ antennas.

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24.

CAUTION:
Make sure no damage is caused to the wiring harness when removing the
spot tape.

Cut the tape in the position shown. Remove and discard the spot tape and original
front USB link lead 'A'.
25.

NOTE:
Discard the 2 locking tabs.

Use a suitable tool to remove the locking tab from the electrical connector at each
end of the original USB link lead.
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26.

NOTE:
Only release the electrical connectors from the main black coaxial cable.

Release the electrical connectors from both ends of the original USB link lead.
Discard the original black coaxial USB link lead.

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27.

NOTE:
Retain the 2 locking tabs for later use.

Use a suitable tool to remove the locking tab from the electrical connector at each
end of the new USB link lead.
28.

Release the electrical connectors from both ends of the new USB link lead.
Discard the electrical connectors.
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29.

Install the replacement black coaxial USB link lead into the original electrical
connectors.
30.

Install the locking tabs into the electrical connector at each end of the new USB link
lead.

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31.

Apply felt anti-rattle tape around the length of the replacement USB link lead.

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32.

NOTES:
The electrical connectors and wiring in this illustration are shown in their
original colors to provide clarity.
Make sure the USB link lead is taped to the original harness in the correct
orientation.

Install the new front link lead 'A' and using suitable tape, secure it to the original
wiring harness.

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33.

CAUTION:
Make sure no damage is caused to the wiring harness when removing the
spot tape.

Use a suitable tool to remove some of the yellow tape on the IMC rear link lead for
access.

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34.

CAUTION:
Make sure only the black main USB cable is cut.

Use a suitable tool to cut the IMC rear link lead cable 'A'. Use the sequence in the
illustration to remove the remaining cable from the electrical connector 'B' and
discard.
35.

Using the sequence in the illustration, remove the new rear IMC link lead cable from
the new electrical connector.
Discard the new electrical connector.

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36.

Install the new IMC rear link lead cable into the original electrical connector (1) and
route the new cable with the main instrument panel harness (2).

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37.

CAUTION:
Make sure the electrical connectors are installed as shown. Failure to do so
may damage the component.
NOTE:
The electrical connectors in this illustration are shown in the original colors
to provide clarity.

Install the electrical connectors to the digital disc player and USB 2.0 hub as shown.

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38.

CAUTION:
Make sure the electrical connectors are installed as shown. Failure to do so
may damage the component.

Install the electrical connectors to the USB 2.0 hub and WiFi/Bluetooth™ antennas as
shown.
39.

Route the new IMC rear link lead cable along the main harness to the floor console,
secure the cable to the main harness using suitable cable ties.

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40.

Route the new IMC rear link lead cable along the main harness below the floor
console, secure the cable to the main wiring harness using suitable cable ties.
41.

Remove the passenger side carpet retaining washer.

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42.

Carefully move the passenger floor carpet to one side for access. Route the new
IMC rear link lead cable behind the carpet and secure to the floor vent tubing using
suitable tape, as shown in the illustration.
43.

Route the new IMC rear link lead cable along the main wiring harness below the
passenger door treadplate. Secure the cable to the main wiring harness using
suitable cable ties.

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44.

Route the new IMC rear link lead cable along the main wiring harness behind the
rear seat bolster, secure the lead to the main harness using suitable cable ties.
45.

CAUTION:
Make sure the new IMC rear link lead cable cannot rub on any sharp edges.

Route the new IMC rear link lead cable through the opening between the rear air
vent tubing and body panel as shown in the illustration.
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46.

CAUTION:
Make sure to only cut the original IMC rear link lead.

Cut the original IMC rear link lead cable in a suitable position 'A'. Unplug the cable
connector and remaining cable 'B' from the IMC and discard.

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47.

Route the new IMC rear link lead cable through the harness bracket and using
suitable cable ties, secure it to the main wiring harness. Any excess cable must be
looped '1' and secured to the main wiring harness. Connect the new IMC rear link
lead cable to the IMC '2'.

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48.

CAUTION:
Make sure the wires are routed correctly when installing the digital disc
player.

Install the digital disc player.
49.

Install the ICP (see TOPIx Workshop Manual section: 415-01 Information and
Entertainment System - Removal and Installation - Audio and Climate Control
Assembly).

50.

Connect the battery ground cable (see TOPIx Workshop Manual section: 414-01
Battery, Mounting and Cables, General Procedures).

51.

52.

Install the tool kit.

WARNING:
The components may be heavy. Take extra care when handling.
Install the spare wheel.

53.

Install the loadspace compartment left side trim panel.

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54.

NOTE:
If equipped.
Install the DEF filler surround.

55.

Install the lower scuff plate.
Torque: 2.5 Nm
56.

Install the luggage compartment lid aperture seal.

57.

Install the loadspace floor.

58.

Return the rear seat backrest to the upright position.

59.

Install the rear left side rear seat bolster.

60.

Install the rear left side rear door aperture seal.

61.

Install the rear left side rear door treadplate.

62.

Connect the electrical connectors and install the rear seat cushion.

63.

Install the rear seat cushion.

64.

Install the left side floor console side trim.

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65.

Install the rear heater control panel.

66.

Install the rear heater control panel surround trim.

67.

Install the front left seat (see TOPIx Workshop Manual section: 501-10 - Seating Removal and Installation - Front Seat).

68.

Close the doors and luggage compartment lid.

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TSB/Document ID: JTB00514NAS5

Replacement Service Bulletin Number:

MFR Communication Date: 2019-09-09

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

MFR Component Subsystem:


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