Service

Technical Information

88/19

ENU

2708

2

Spare Parts Requirements for High-Voltage Battery: Follow special instructions (88/19)

Vehicle Type:

Panamera S E-Hybrid (970)

Model Year:

As of 2014 up to 2016

Subject:

High-voltage battery

Information:

Due to a reduced number of high-voltage battery variants in AfterSales, the high-voltage
battery for the Cayenne S E-Hybrid (92A) must be used from now on if the high-voltage battery
for the Panamera S E-Hybrid (970) needs to be replaced.
The procedure described below must always be followed.

Remedial
Action:

Convert the high-voltage battery of the Cayenne S E-Hybrid for use in the Panamera S E-Hybrid and then
install it. Also re-program the control unit for the high-voltage battery.

Required spare parts
Parts Info:

Materials:

Part No.

Designation

Qty.

958611590DX

 High-voltage battery

1 ea.

Part No.

Designation

Qty.

00004330516

 Coolant additive

20-liter container
(approx. 1 liter required per
vehicle)

Required tools
Tools:

•
•
•
•
•
•
•
•
•
•

3033 - Lifting tackle
9860 - Adapter plate
VAS 6100 - Workshop Crane
9703 - Flexible screwdriver
VAS 6890 - Spring Band Clamp Pliers
V.A.G 1274B - Tester for Cooling System
9696 - Filling device
VAS 6096/2 - Vacuum pump
VAS 6562 - Porsche Adapter Set for Cooling System Tester
9900 - PIWIS Tester 3

AfterSales

Sep 13, 2019
Page 1 of 9

2

Service
2708

ENU

•
•
•
•

Technical Information

88/19

Torque wrench, 0.4 - 2 Nm (0.3 - 1.5 ftlb.), e.g. VAS 6253A - Torque wrench, 0.4 - 2 Nm (0.3 1.5 ftlb.)
Torque wrench, 2 - 10 Nm (1.5 - 7.5 ftlb.), e.g. V.A.G 1783 - Torque wrench, 2-10 Nm (1.5-7.5
ftlb.)
Torque wrench, 6 - 50 Nm (4.5 - 37 ftlb.), e.g. V.A.G 1331A - Torque wrench, 6-50 Nm (4.5-37
ftlb.)
Torque wrench, 20 - 100 Nm (15 - 74 ftlb.), e.g. VAS 5820 - Torque wrench, 20-100 Nm (15-74
ftlb.)

Converting and replacing high-voltage battery
WARNING
Incorrect handling of high-voltage components
•

Electric shock

•

Short circuit

•

Fire

•

Explosion



Only appropriately trained and authorized persons are permitted to work on high-voltage vehicles and
components.



Required qualification: High-voltage technician or high-voltage expert.



Observe all safety regulations.



Always use insulated tools, e.g. VAS 6883 High-voltage tool set, when working on these components.



Observe general warning notes for working on the high-voltage vehicle electrical system.  Workshop
Manual '2X00IN General warning notes for working on the high-voltage vehicle electrical system'
WARNING

Danger of fire, explosion
•

Insulation fault as a result of coolant leaking into high-voltage battery



Always drain the high-voltage battery cooling lines completely before transporting/handling the
high-voltage battery.

Information
A log must be filled out during the repair measure and this must be attached to the warranty claim. To do
this, use the document "Attachment for TI 88/19: Rework log – Replacing high-voltage battery".

Sep 13, 2019
Page 2 of 9

AfterSales

Service

Technical Information

Work Procedure: 1

2

88/19

ENU

2708

2

Create vehicle analysis log (VAL) using the PIWIS Tester.
Mark the vehicle analysis log you have just created with the attribute "Initial VAL" and after carrying
out the campaign, return it using the PIWIS Tester.
Remove high-voltage battery.
2.1

Observe warning notes  Workshop Manual '2X00IN General warning notes for working on
the high-voltage vehicle electrical system'.

2.2

Carry out classification of high-voltage battery  Workshop Manual '2X00IN Classification of
high-voltage battery'.

2.3

Isolate the high-voltage system from the power supply and complete the relevant documentation  Workshop Manual '2X00IN Isolating high-voltage system from power
supply/Starting high-voltage system'.

2.4

Remove subwoofer  Workshop Manual '2X00IN Removing and installing subwoofer
(hybrid)'.

2.5

Remove luggage compartment cover  Workshop Manual '2X00IN Removing and installing
centre luggage compartment trim panel (luggage compartment cover)'.

2.6

Remove C-pillar trim panel  Workshop Manual '2X00IN Removing and installing C-pillar trim
panel'.

2.7

Remove side trim panel for rear luggage compartment  Workshop Manual '2X00IN
Removing and installing side trim panel for rear luggage compartment'.

2.8

Remove cover for rear lock support  Workshop Manual '2X00IN Removing and installing
cover for rear lock support'.

2.9

Remove vehicle electrical system battery  Workshop Manual '2X00IN Removing and
installing battery'.

2.10

Remove antenna for Porsche Entry & Drive in the luggage compartment  Workshop Manual
'2X00IN Removing and installing KESSY antenna'.

2.11

Remove high-voltage charger  Workshop Manual '2X00IN Removing and installing
high-voltage charger'.

2.12

Remove high-voltage battery  Workshop Manual '2X00IN Removing and installing
high-voltage battery'.

AfterSales

Sep 13, 2019
Page 3 of 9

2

Service
2708

ENU

3

Technical Information

88/19

Convert new high-voltage battery.
3.1

Check the new high-voltage battery  Hollow
section -2- and if the hollow section  Hollow
section -1- is fitted, this must be removed.
To do this, unscrew the two fastening screws
for the hollow section.

Hollow section
3.2

Remove equipotential bonding line 
Equipotential bonding line -1- from the
removed high-voltage battery and fit it on the
new high-voltage battery.
Tightening torque 17 Nm

Information
The fastening screws for the battery cross member
will be re-used.
4

Sep 13, 2019
Page 4 of 9

Replace high-voltage battery.
Equipotential bonding line
Remove battery cross member together with the
heater for the high-voltage battery from the removed high-voltage battery and fit them on the new
high-voltage battery.
For instructions, see  Workshop Manual '2X00IN Replacing high-voltage battery'.

Part No.

Designation

Qty.

958611590DX

High-voltage battery

1 ea.

AfterSales

Service

Technical Information

88/19

5

Carefully pull off the existing part identification sticker
from the battery cross member  Part identification
on battery cross member -1-. Carefully remove any
adhesive residue left behind.

6

Install new high-voltage battery.

7

6.1

Install high-voltage battery  Workshop
Manual '2X00IN Removing and installing
high-voltage battery'.

6.2

Install high-voltage charger  Workshop