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NHTSA ID Number: 10165693

Manufacturer Communication Number: IS-19910E

TSB/Document Date: 2019-10-04


Summary

This Instruction sheet explains how to perform an Electric Fan Drive Cooling System Conversion with Delco Remy Alternator - H3 Series US10 To GHG17 Included


Instruction Sheet

IS-19910E

ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH
DELCO REMY ALTERNATOR
H3 coaches (2PCH…) US10 to GHG17 incl. (B-1721 to J-0184)

REVISION E:
09-18-2019

THIS DOCUMENT SUPERSEDES PREVIOUS VERSION.
Mention added concerning recommended Delco Remy conversion kits

Recommended Alternator Conversion Kits
Take note that you can install a Delco Remy 55SI 24V-250A alternator on the engine curbside using one
of the following recommended installation kit:
Kit:

IS19913

Applicable to: H3 Series, US10

Kit:

IS19908

Applicable to: H3 Series, from D-2364 up to J-0184

MATERIAL
Kit IS19910 contains the following parts:

Qty

Part No.

DESCRIPTION

050195

FAN SUPPORT PANEL

A1

1

050200

UPPER SHROUD TRANSITION

A6

1

050201

LEFT SHROUD TRANSITION

A7

1

050202

RIGHT SHROUD TRANSITION

A8

1

050203

LOWER SHROUD TRANSITION

A9

1

050204

UPPER LEFT SHROUD PANEL H3 US10+

A11

1

050229

ELECTRICAL CONNECTOR COVER

A15

1

050206

UPPER RIGHT SHROUD PANEL H3 US10+

A12

1

050213

LOWER SHROUD PANEL H3 US10+

A14

1

050208

LH SIDE SHROUD PANEL H3 US10+

A10

1

Writer:

EL

IS-19910E
Page 2 / 74

050255

RH SIDE SHROUD PANEL & WURTH BOX SUPPORT
H3 US10+

A13

1

012349

IDLER PULLEY

Mechanical

1

012941

PULLEY, DRIVE

Mechanical

1

010090

L.H. ENGINE MOUNT

Mechanical

1

011213

SUPPORT, IDLER + TENSIONER

069893

PULLEY, DELCO REMY ALTERNATOR 10PK 69 DOB

Mechanical

1

453076

CAP, DUST

Mechanical

1

Writer: EL

Mechanical

1

IS-19910E
Page 3 / 74

506067

1x BELT 10PK1703 ARAMIDE
1x BELT 10PK1703 ARAMIDE (for your spare kit)

Mechanical

2

510991

TENSIONER, BELT

Mechanical

1

560720

DELCO REMY ALTERNATOR 55SI 24V-250A

Mechanical

1

050286

CAC INLET PIPE H3 US10+

Pipe

1

050406

CAC OUTLET PIPE H3 US10+

Pipe

1

050414

RADIATOR INLET COOLANT PIPE H3 US10+

Pipe

1

050288

RADIATOR OUTLET PIPE H3 US10+

Pipe

1

501027

FITTING, SAE 45º #4FL-Mx1/4NPT-M BR

Fitting

1

501308

ADAPTER / PIPE FITTING / 1/4NPT-Fx1/4NPT-M BR

Fitting

1

501329

ELBOW 45º / PIPE FITTING / 1/4NPT-Mx1/4NPT-F BR

Fitting

1

501332

ELBOW 90º / PIPE FITTING / 1/4NPT-Mx1/4NPT-F BR

Fitting

1

052366

HOSE 3/8 ID X 61'' LONG

hose

1

20550690

HOSE, FLEXIBLE - CHARGE AIR

Hose

2

Location: turbo outlet & engine intake

Writer: EL

IS-19910E
Page 4 / 74

531469

HOSE, FLEXIBLE - CHARGE AIR

Hose

1

Hose

1

Hose

1

Hose

3

Clamps

8

Clamps

4

Clamps

16

Clamps

4

Location: CAC outlet
531471

HOSE, FLEXIBLE - CHARGE AIR
Location: CAC inlet

052889

HOSE, SILICONE 2 1/2" ID
Location : coolant pipes

053617

HOSE, SILICONE
Location : coolant pipes

21490616

CLAMPS, SPRING LOAD - CHARGE AIR
Location: CAC outlet & inlet

21490630

CLAMP, SPRING LOAD - CHARGE AIR
Location: turbo outlet & engine intake

992089

HOSE CLAMP CT CAILLAU 60mm-80mm
Location : coolant pipes

992081

HOSE CLAMP CT CAILLAU 12-22
Location : coolant filter

21185073

MOUNT, ANTI-VIBRATION

Support
/bracket

1

050305

BRACKET, RADIATOR INLET PIPE

Support
/bracket

1

Writer: EL

IS-19910E
Page 5 / 74

050265

COOLANT FILTER SUPPORT H3

Support
/bracket

1

050303

ALTERNATOR TELLTALE BRACKET

Support
/bracket

1

050214

UPPER RADIATOR SUPPORT H3

Support
/bracket

1

069890

LH LOWER ALTERNATEUR SUPPORT

Support
/bracket

1

069891

LH UPPER ALTERNATEUR SUPPORT

Support
/bracket

1

069205

DECAL, WARNING

Misc.

2

010111

DECAL, BELT

Misc.

1

391028

INSERT, ALTERNATOR TELLTALE

Misc.

1

506025

RUBBER EXTRUSION, BLACK

Misc.

8 ft

380360

GROUND STUD

Misc.

1

506040

TAPE, ADHESIVE AD1 EPDM CC GY 5/16"X3/4"X25'

Misc.

1

562113

TELLTALE LIGHT MODULE

Misc.

1

Writer: EL

IS-19910E
Page 6 / 74

Misc.

1

Electrical

1

CONNECTOR HOUSING, PED WEATHER-PACK 4
WIRES

Electrical

1

561783

CAVITY PLUG, CONNECTOR

Electrical

4

22722850

I/O-B MULTIPLEX MODULE

Electrical

1

23499009-EFD

MCM, PROGRAMMED

Electrical

1

563593

CONNECTOR, WITH END-OF-LINE 120 OHMS
RESISTOR

Electrical

2

563750

FUSE HOLDER, AMGeBay logo TYPE

Electrical

1

564520

FUSE, AMGeBay logo 300A

Electrical

1

564612

CIRCUIT BREAKER BOX, WURTH

Electrical

1

565191

FAN, ELECTRIC

Electrical

8

21937327

FILTER, COOLANT

012921

GROUND STUD

12345

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TSB/Document ID: IS-19910E

Replacement Service Bulletin Number:

MFR Communication Date: 2019-09-18

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

MFR Component System:

MFR Component Subsystem:


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