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NHTSA ID Number: 10165629

Manufacturer Communication Number: 2055825/1

TSB/Document Date: 2019-10-04


Summary

Air supply unit exhaust noise from right hand rear - With engine running. The noise described is from the air supply unit exhaust The noise is mainly noticeable from outside of the vehicle, particularly on cold start It can also be heard inside the cabin from the rear seat area On receipt of a valid customer complaint and if the noise is deemed as excessive the installation of a silencer is required


Technical product information
Topic
Market area
Brand
Transaction No.
Level
Status
Release date

Air supply unit exhaust noise from right hand rear - With engine running
BentleyeBay logo: worldwide (2WBE),Hongkong-Macau (5HK)
BentleyeBay logo
2055825/1
GH
Approval

New customer code
Object of complaint

Complaint type

running gear -> adaptive suspension, pitch and roll compensation
vehicle service -> service, maintenance -> repair execution
running gear -> shock absorber/suspension control
body -> superstructure
body fixtures and fittings -> special vehicles: equipment
whole vehicle -> vehicle areas -> rear-end

functionality
service: process -> with determination of concern
noise, vibration
noise, vibration
noise, vibration
noise, vibration -> noise
right

Vehicle data
New ContinentaleBay logo GT and New ContinentaleBay logo GTC
Sales types
Type
3S3*
3S3*
3S4*
3S4*

MY
2019
2020
2019
2020

Brand Designation Engine code Gearbox code
E
*
*
E
*
*
E
*
*
E
*
*

Documents
Document name
master.xml

Final drive code
*
*
*
*

Position

Technical product information
Air supply unit exhaust noise from right hand rear - With engine running

Transaction No.: 2055825/1

Customer statement / workshop findings
Air noise (hiss/whoosh) from the right hand rear of the vehicle when the engine is running

Technical background
The noise described is from the air supply unit exhaust
The noise is mainly noticeable from outside of the vehicle, particularly on cold start
It can also be heard inside the cabin from the rear seat area
On receipt of a valid customer complaint and if the noise is deemed as excessive the installation of a silencer is required

Production change
Not applicable

Measure
1) Remove the rear under sheet – Refer to Rep.Gr 66

Referring to Figure 1 – Remove the three fixings shown

Figure 1

Referring to Figure 2 (Point A) - Manoeuvre the two heatshields to the condition shown

Access is required to the area shown at (Point B) - Air supply unit exhaust hose

Figure 2
2) Referring to Figure 3 – Locate the air supply unit exhaust hose - Cut the cable tie shown (Point A)

Using a suitable marker pen, mark the position of the original clip (Point B)

Using a suitable tool remove the clip from the tub NOTE: The clip is secured to the tub by an adhesive pad

Using suitable cleaning fluid, clean any adhesive residue from the tub

TIP: Take care not to remove the previously applied paint mark

Figure 3
3) Referring to Figure 4 - Cut 35mm from the end of the air supply unit exhaust hose

Figure 4
4) Referring to Figure 5 - Attach cable tie 3D0 971 838L to clip 3W0 971 359

Figure 5

In the event the clip shown in Figure 6 is fitted to the silencer, this should carefully be removed before fitment of the silencer

Figure 6
5) Referring to Figure 7 insert the silencer into the hose until it reaches (Point A)

Attach the cable tie/clip assembly as (Point B) ensure the cable tie is fitted securely in the location shown

Carry out a pull test to check/confirm the silencer is secure

Figure 7
6) Remove the adhesive strip from the clip

Manoeuvre the assembly towards the fitting point of the original clip NOTE: Do Not secure the assembly to the tub at this stage

Ensure the silencer is pointing downwards at the angle shown (Figure 8) Push fit/secure the silencer onto the tub

Figure 8

Carry out a pull check to confirm the silencer is stuck/secured to the tub

Refit the two heatshields

Refit the rear undersheet Rep.Gr 66

Warranty accounting instructions
Warranty Type
110 or 910
Labour Operation Code
43 15 41 01 (Use 43 15 41 99 until 26/9/19)
Damage Service Number 43 15
Damage Code
Time

00 20
30 Time units

Parts information
Part number

Description

Quantity

3SA 616 010

Silencer

1 – Product support to request this part from the Senior chassis Engineer

3D0 971 838L

Cable tie

1 - Retailer to order as per standard process

3W0 971 359

Clip

1 - Retailer to order as per standard process

1

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TSB/Document ID: 2055825/1

Replacement Service Bulletin Number:

MFR Communication Date: 2019-09-05

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

MFR Component System:

MFR Component Subsystem:


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