NHTSA ID Number: 10165236
Manufacturer Communication Number: ST-234-2019-08-2
TSB/Document Date: 2019-09-23
Summary
This is a Special Tool Bulletin: Mandatory tool allocation
VOLVO
CAR
SERVICE AND PARTS BUSINESS
Special Tools Bulletin
TITLE:
Newsletter 101: Mandatory Tools
NO:
234
ISSUE DATE:
CAR MARKET:
2019-08-27
STATUS DATE:
United States and
Canada
2019-08-27
Page 1 of 7
“Right first time in Time”
All tools have been classified as required, and will be allocated and billed to all U.S. and Canadian
retailers by Volvo.
All tool allocations and tool orders are being handled by the Volvo Parts Operations and the Volvo
Parts Distribution Centers.
Overview of content: Kit 33300332
Part Number
9513126
9513133
9513163
9989912
9997712
9997715
9997721
9997736
9997737
9997738
9997739
9997741
9997751
9997752
Service
Personnel:
Read and
initial
Description
Extension Cable BECM
Adapter
BOB Overlay Kit
Screw Replacement
Mandrel
Fixture/Puller
Fixture
Mandrel
Mandrel
Mandrel
Mandrel
Puller
Mandrel
Mandrel
SERVICE
MANAGER
PARTS
MANAGER
WORKSHOP
FOREMAN
SERVICE TECHNICIANS
Produced in the USA and available as an electronic document. Hard copy documents are printed in USA on recycled paper containing
a minimum of 50% wastepaper and 10% post-consumer waste.
© 2019 VOLVO CAR USA, LLC
Special Tools Bulletin 234
Extension cable BECM
Extension to 9513074 BECM Adapter.
Tool standard
Tool group
Tool bulletin
Model
C2-E
31
423
Hybrid SPA, B4204T28, B4204T34,
B4204T45, B4204T46
Tool board
39
Weight
0.58 kg / 1.27 lbs
Material
Mix of plastics and metals
Country of origin Sweden, SE
Supplier
AEPT1
Adapter
ECM ECU adapter for VEA Gen3, similar to 9513052,
519A.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
Country of origin
Supplier
C1
39
423
8G30/45/55
39
3.5 kg / 7.72 lbs
Mix of plastics and metals
Sweden, SE
AEPT1
Adapter
TCM ECU adapter for AW8G transmission, similar to
9513055, 519A.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
C2
39
423
AW8G30/45/55
39
Not available, see upcoming tool
bulletin
Material
Mix of plastics and metals
Country of origin Sweden, SE
Supplier
BLTLA
9513135 will be sent out separately!
Page 2 of 7
2019-08-27
Special Tools Bulletin 234
BOB overlay kit
BOB overlay kit: 1 pc. 9513130 VCU1, 1 pc. 9513131
ESM, 2 pcs. 9513133 ECM, 1 pc. 9513135.
Tool standard
Tool group
Tool bulletin
Model
C1
39
423
D4204T14, D4204T16, D4204T23,
D4204T2, D420T8, D4204T7,
D4204T4, B4204T20, B4204T23,
B4204T26, B4204T27, B4204T29,
B4204T31, B4204T34, B4204T35,
B4204T39, B4204T44, B4204T45,
B4204T46, B4204T48, B4204T49
Tool board
39
Weight
0.38 kg / 0.84 lbs
Material
Plastics
Country of origin Sweden, SE
Supplier
AEPT1
Screw replacement 9989912
Exchange existing screw on tool 9995893 to this.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
C1
43
422
All models
43
Not available, see upcoming tool
bulletin
Material
Steel
Country of origin Sweden, SE
Supplier
DLOUA
2019-08-27
Page 3 of 7
Special Tools Bulletin 234
Mandrel
Drive shaft sealing right, 519A.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
Country of origin
Supplier
C1
46
422
D420T2 D420T8 B420T2 B420T
46
0.88 kg / 1.94 lbs
POM and steel
Hungary, HU
AEP4Y
Fixture/puller
To change the ERAD bearings.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
C2-E
46
422
All
46
5.35 kg / 11.8 lbs
Mixture of different steel and white
nylon
Country of origin Sweden, SE
Supplier
DLOUA
Fixture
To change the gearbox.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
Country of origin
Supplier
Page 4 of 7
C1
43
422
8G30/45/55
43
4.54 kg / 10.01 lbs
Steel
Hungary, HU
AEP4Y
2019-08-27
Special Tools Bulletin 234
Mandrel
Mandrel for replacement of sealing ring angular gear, front
right.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
Country of origin
Supplier
C1
43
422
D420T2, D420T1, B420T2, B420T
43
0.17 kg / 0.37 lbs
POM
Poland, PL
AEP14
Mandrel
Mandrel for replacement of sealing ring carrier, rear gear.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
Country of origin
Supplier
C1
43
422
D420T2, D420T9, B420T2, B420T
43
0.09 kg / 0.203 lbs
POM
Poland, PL
AEP14
Mandrel
Mandrel for replacement of seal ring rear drive shaft,
driveshaft left and right.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
Country of origin
Supplier
2019-08-27
C1
46
422
D420T2, D420T8, B420T2, B420T
46
0.1 kg / 0.22 lbs
POM
Poland, PL
AEP14
Page 5 of 7
Special Tools Bulletin 234
Mandrel
Mandrel for replacement of sealing ring angular gear, front
left.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
Country of origin
Supplier
C1
43
422
D420T2, D420T12, B420T2, B420T
43
0.174 kg / 0.384 lbs
POM
Poland, PL
AEP14
Puller
Tool for changing bushing on oil sump.
Tool standard
Tool group
Tool bulletin
Model
C1
21
422
D4204T14, D4204T16, D4204T23,
D4204T2, D420T8, D4204T7,
D4204T4, B4204T20, B4204T23,
B4204T26, B4204T27, B4204T29,
B4204T31, B4204T34, B4204T35,
B4204T39, B4204T44, B4204T45,
B4204T46, B4204T48, B4204T49,
B3154T5
Tool board
21
Weight
0.472 kg / 1.041 lbs
Material
Steel
Country of origin Poland, PL
Supplier
AEP14
Page 6 of 7
2019-08-27
Special Tools Bulletin 234
Mandrel
Mandrel for replacement of sealing ring, angular gear outer
right, 8G55 519A.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
Country of origin
Supplier
C1
43
422
D420T2, D420T13, B420T2, B420T
43
0.156 kg / 0.344 lbs
POM
Poland, PL
AEP14
Mandrel
Mandrel for replacement of sealing ring, angular gear
cardan shaft seal, 8G55 519A.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
Country of origin
Supplier
2019-08-27
C1
43
422
D420T2, D420T14, B420T2, B420T
43
0.16 kg / 0.353 lbs
POM
Poland, PL
AEP14
Page 7 of 7
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TSB/Document ID: ST-234-2019-08-2
Replacement Service Bulletin Number:
MFR Communication Date: 2019-08-29
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