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NHTSA ID Number: 10165170

Manufacturer Communication Number: 122-T3H2H-09

TSB/Document Date: 2019-09-23


Summary

Instructions for installing the PorscheeBay logo Bicycle Rack on applicable models with an already installed roof transportation system


1
2
3
4
5
1.3.1





Turnbuckle
Wheel mount
Tab on wheel mount
Tension strap
Rim protector
Press turnbuckle, on the side with
the tab, on the wheel mount (
Figure 6 -A-).
Information
The locking teeth on the tension
strap must be facing outwards!

1.3.2

Push tension strap as far as it will go
through the turnbuckle from below
( Figure 6 -B-).

1.3.3

Fit rim protector as far as it will go onto the tension strap ( Figure 6 -C-)

1.3.4

Adjust tension strap with rim
protector fitted and insert it into the
tab on the wheel mount.
1
2
3

1.3.5

2

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Figure 6

– Tension strap
– Rim protector
– Tab on wheel mount

Fit the second tension strap in the
same way.

Fit roof transport system on the vehicle ( Owner’s
Manual, section on 'Roof Transport System').

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Figure 7

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ONLY for Cayenne (9PA; MY 2003 – 2010): Position roof carriereBay logo systems on the vehicle.
3.1

Vehicles with roof transport system
arrow –
1–2 –
3–6 –
X

Cut-out in guide rail
Groove in guide rail for carriereBay logo (front)
Groove in guide rail for carriereBay logo (rear)
Control dimension approx. 800 mm

3.1.1

Open side roof transport system
caps on the roof transport system
carriereBay logo.

3.1.2

Fit the front/rear carriereBay logo into the
large cut-out on the guide rail (
Roof transport system on the
Cayenne (9PA) -arrow-) and push
it forward or back towards the side
grooves in the guide rails ( Roof
transport system on the Cayenne
(9PA) -top-).
You will feel slight resistance and
hear a click at these positions.

Roof transport system on
the Cayenne (9PA)

Position of front carriereBay logo: front groove ( Roof transport system on the
Cayenne (9PA) -1-)
Position of rear carriereBay logo: second groove after the large cut-out ( Roof
transport system on the Cayenne (9PA) -4-)

3.1.3

Check gap X between the carriers ( Roof transport system on the Cayenne (9PA)
-bottom-).
Gap X: Control value 800 mm +/-5 mm

3.1.4

Decide which side (driver’s or passenger’s side) you want to fit the add-on modules
(roof box, bicycle rack, etc.) on and close the cap on the carriereBay logo on the opposite
side.
This secures the carriereBay logo and prevents it from moving lengthways.

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3.2

Vehicles with roof rails
1
2
X

– Front bar/seam dimension
– Rear bar/seam dimension
– Control dimension approx. 800 mm

3.2.1

Loosen front/rear bar, check gaps
with respect to the seam and make
adjustments if necessary ( Roof
rail bars on the Cayenne (9PA)).

3.2.2
3.2.3

Quertraverse vorn: Control
value 25 mm +/-2 mm
Quertraverse hinten:
Control value 150 mm +/-2
mm

Bolt both bars securely to the roof
rails.

Roof rail bars on the Cayenne (9PA)
Decide which side (driver’s or
passenger’s side) you want to fit the add-on modules (roof box, bicycle rack, etc.)
on and close the caps on the opposite side.

WARNING
Improper loading and fitting of the roof transport system or add-on modules

Danger of objects falling down

Danger of objects sticking out

Load the roof transport system or add-on modules in such a way that the load does not project over the
sides of the roof area.

Select the distances between several add-on modules mounted next to each other so that the transported
items cannot bump against each other during the trip.

Secure load sufficiently to prevent it from shifting during the trip.

Check the roof transport system or add-on modules regularly before each trip and during an extended
trips to make sure they are seated correctly and securely on the vehicle.
CAUTION
Incorrect fitting, use or care of the bicycle rack

Risk of damage to the roof of the vehicle, rear lid and/or bicycle rack

Position the bicycle in the bicycle rack leaving the same amount of space at front and rear. Make sure
that the centre of gravity of the load is between both roof racks.

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Remove loose parts on the bicycle, e.g. drinking bottles, child seatseBay logo, saddlebags, etc., before fitting
the bicycle.

Do NOT cover the bicycle with tarpaulins or protective covers.

Because bicycles can be difficult to handle, always fit/remove the bicycle on the bicycle rack with the
help of another person.

For high vehicles, use a small ladder or work platform (step) if necessary.

Make sure there is a sufficient gap between the tension straps and the roof of the vehicle.

Remove the bicycle rack from the roof of the vehicle before washing the vehicle in an automatic car
wash.

Bear in mind the new overall vehicle height when driving through tunnels or under low branches and
when driving into garages and multi-storey parking garages.

Clean the bicycle rack using soapy water only (without alcohol, chlorine or ammonia additives); other
substances can attack and damage the surface.

Do not stick stickers on the bicycle rack. The adhesive film can dissolve the surface of the bicycle
rack or cause tension cracks.

Spray the locks on the bicycle rack with commercially available spray lubricant from time to time.
The lubricant must not come into contact with the plastic surface of the bicycle rack.

When opening the rear lid for the first time, make sure there is sufficient space between the rear lid
and the fitted bicycle rack/bicycle. Move the bicycle rack/bicycle forward in direction of travel if
necessary.
4

Pre-fit the bicycle rack on the roof transport system
4.1

Open the cap of the roof transport system (front/rear) on one side ( Owner’s Manual,
section on 'Roof Transport System') and fit the bicycle rack on the roof transport system.

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4.2

Check the position of the next sliding block
(T-bolt, M6 x 61  Figure 8 -1-) with respect
to the groove in the roof transport system
carriereBay logo.
1
2
3
4
5
6
7




T-bolt, M6 x 61
Retainer plate (front)
Guide pins for retainer plate (front)
Groove in roof transport system
carriereBay logo (front)
– T-bolt, M6 x 35
– Retainer plate (rear)
– Groove in roof transport system
carriereBay logo (rear)

Push sliding block (T-bolt, M6 x 61) into the
groove in the front carriereBay logo.
4.3

Move T-bolt (M6 x 35  Figure 8 -5-) with
rear retainer plate forward/back on the
bicycle rack if necessary.

4.4

Guide sliding block (T-bolt, M6 x 35) with bicycle rack into the groove in the carriereBay logo ( Figure
8).

4.5

Carefully push the bicycle rack at front and rear to the centre of the vehicle until the last
sliding block (T-bolt, M6 x 61  Figure 8 -1-) is touching the groove in the roof transport
system carriereBay logo.

Figure 8

Guide sliding block (T-bolt, M6 x 61) with bicycle rack into the groove in the carriereBay logo.
Information
When moving the bicycle rack to the left/right on the roof transport system, make sure that
the tensioning levers are pointing straight up.
4.6

Carefully slide the bicycle rack onto the side
of the vehicle on which you want to fit the
bicycle (the open frame holder (claw) is facing
the relevant side of the vehicle ( Figure 9
-arrow-)).
1
2
3

– Bicycle rack
– Frame holder (claw)
– Tensioning lever

Figure 9

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Close the tensioning levers
1
2
3

– Tensioning lever
– Tensioning lever with lock
– Guide pins for retainer plate (front)

Figure 10
NOTICE
Guide pins for retainer plate (front) not in the groove in the roof transport system carriereBay logo

Bicycle rack loose

Damage to bicycle rack and/or roof transport system

When tightening the tensioning lever on the retainer plate (front), make sure that the
guide pins are in the groove in the roof transport system carriereBay logo.

Check the position of the guide pins after securing them.
4.7.1

Turn the tensioning lever on the retainer plate (front) clockwise by 10 to 12 turns
( Figure 10 -A-).

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4.7.2

Adjust the tensioning lever towards
the retainer plate using the required
amount of force ( Figure 11 -C-).
1
2

– Tensioning lever

123

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TSB/Document ID: 122-T3H2H-09

Replacement Service Bulletin Number:

MFR Communication Date: 2016-08-23

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: STRUCTURE

MFR Component System:

MFR Component Subsystem:


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