NHTSA ID Number: 10165168
Manufacturer Communication Number: 122-C4E2N-09
TSB/Document Date: 2019-09-23
Summary
Instructions for retrofitting the Sport Design package on MY18 and MY19 Cayenne vehicles.
Aug 1, 2019
Page 5 of 10
6
Cayenne (9YA)
6699
ENU
Installation and Conversion Instructions
16/18
Figure 5
Scope of air guides Figure 5 -1 and 29Y0.117.335.D
1x
9Y0.117.336.D
1x
9Y0.117.335.E
1x
9Y0.117.336.E
1x
9Y0.117.335.F
1x
9Y0.117.336.F
1x
Front left air guide for charge-air
cooler
Front right air guide for
charge-air cooler
Front left air guide for charge-air
cooler
Front right air guide for
charge-air cooler
Front left air guide for charge-air
cooler
Front right air guide for
charge-air cooler
Scope of sound absorber for bumper Figure 5 -39Y0.807.550.E
1x
Sound absorber on bumper
Aug 1, 2019
Page 6 of 10
1x
V6 gasoline engine LK3 TV8
V8 gasoline engine T1M
R4 gasoline engine TW6, V6
gasoline engine LK2 T9I
Country version
For USA
Equipment variant
Scope of centre air guides
9Y0.121.710.B
Engine variant
Center air guide Figure 5 -4- Without ACC
Tequipment
Installation and Conversion Instructions
Cayenne (9YA)
16/18
ENU
9Y0.121.710.E
1x
Center air guide Figure 5 -5- With ACC
9Y0.807.683.M
1x
9Y0.807.683.N
1x
Center grille, SDP Figure 2
-4Center grille, SDP, ACC
Figure 2 -4-
6699
6
Without ACC
With ACC
Work
Procedure:
CAUTION
Painting components
•
Risk of warping of components
•
Risk of damage to components
Observe the guidelines and instructions for painting components in the "Paint" Workshop Manual.
Always place parts without tension on the painting devices provided during painting and drying processes.
1
Raise the vehicle. Workshop Manual 'Lifting the vehicle'
2
Connect battery charger. Workshop Manual 'Charging vehicle electrical system battery'
3
Paint work/Fitting front apron
Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the
Paint Workshop Manual. Paint the following parts in vehicle color:
Front apron, front spoiler on bumper, outer PLA holder (if Porsche
Steering Assist (PLA) is
installed)
3.1
Disassemble and assemble front apron Figure 2 .
3.1.1
Replace side guides Figure 2 -6-. Carry out this step in conjunction with Step
3.1.2.
3.1.2
Replace front apron Workshop Manual 'Replacing front apron (basic)'. After
removing the standard front apron, replace air guides for radiator and charge-air
cooler (see 3.1.2 and 3.1.3).
3.1.3
Replace air guide for radiator with the supplied radiator guides Workshop
Manual 'Removing and installing front air guide'. Also replace sound absorber on
bumper with the supplied new sound absorber Figure 5 -3- and side air guides
Figure 5 -2-.
3.1.4
Replace air guides for charge-air cooler with the supplied air guides Workshop
Manual 'Removing and installing front air guide at the side (ahead of charge-air
cooler)'.
Tequipment
Aug 1, 2019
Page 7 of 10
6
Cayenne (9YA)
6699
ENU
4
Installation and Conversion Instructions
16/18
Paint work/Fitting wheel covers
Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the
Paint Workshop Manual. Paint the following parts in vehicle color:
Wheel covers, door trim panels
4.1
5
Remove and install door trim panels and wheel arch trims Figure 3 .
4.1.1
Replace door trim panels at the front Workshop Manual 'Removing and installing
trim for front door' and rear Workshop Manual 'Removing and installing trim for
rear door'.
4.1.2
Replace wheel covers at the front Workshop Manual 'Removing and installing
front wheel cover' and rear Workshop Manual 'Removing and installing rear
wheel cover'.
Paint work/Fitting rear skirt
Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the
Paint Workshop Manual. Paint the following parts in vehicle color:
PDC spoiler/rear skirt
5.1
Remove and install PDC spoiler/rear skirt Figure 4 -1-.
5.1.1
Remove and install rear apron Workshop Manual 'Removing and installing rear
apron'.
5.1.2
Remove and install PDC spoiler/rear skirt Workshop Manual 'Removing and
installing rear skirt'.
5.1.3
For vehicles with Lane Change Assist (I-no. 7Y1, 7Y2, 7Y3, 7Y4), continue with
Step 6.1.4.
5.1.4
Calibrate Lane Change Assist Workshop Manual 'Calibrating Lane Change
Assist'.
NOTICE
Voltage drop
•
Risk of irreparable damage to control unit
•
Risk of damage to control unit
•
Fault entries in the control unit
•
Coding in the control unit is aborted
•
Malfunctions in control unit, even during programming
Before disconnecting the control unit, switch off ignition and remove ignition key.
Make sure that the power supply is not interrupted during programming.
Connect battery charger/power supply - Suitable for AGM Type batteries, recommended current rating of
90A fixed voltage 13.5V to 14.5V.
Aug 1, 2019
Page 8 of 10
Tequipment
Installation and Conversion Instructions
6
Cayenne (9YA)
16/18
ENU
6699
6
Code SportDesign package.
6.1
9900 - PIWIS Tester 3 must be connected and ignition switched on.
6.2
Select "Diagnostics". 9900 - PIWIS Tester 3 detects the model line.
Press Next. PIWIS Tester III Diagnostics starts.
6.3
Update vehicle data.
6.3.1
Additional menu must be selected by pressing •F7“. Press •F11“ to confirm
the question “Create vehicle analysis log (VAL)?”.
6.3.2
Select the Maintenance of vehicle data function. Press •F12“ until PR
numbers appears in the Value group column.
6.3.3
Select Trim CD value in the Family column. When you touch the cell behind Trim
CD value, the drop-down menu opens.
Select the value 2D4 - Sport Design package (AEROKIT) Basic.
Press •F12“ to change values.
6.3.4
The selected values appear. Press •F8“ to write values. Wait until the following
message appears: Generation of vehicle data is complete. Press ......
Press •F11“ to switch to the control unit overview.
6.4
Adapt coding.
6.4.1
Select all control units by pressing •Ctrl A“. Press •F12“ to continue.
6.4.2
Switch to the Coding/programming menu. Press •F12“ to continue.
Select Automatic coding mode. Press •F12“ to continue.
6.4.3
Wait until the following message appears: Coding was completed successfully.
Press •F12“ to continue.
Press •F12“ to return to the Overview menu.
6.5
Switch off ignition and disconnect 9900 - PIWIS Tester 3.
6.6
Disconnect battery charger.
Tequipment
Aug 1, 2019
Page 9 of 10
6
Cayenne (9YA)
6699
ENU
16/18
Installation and Conversion Instructions
66992310:
Installing SportDesign package, complete
Includes:
Replacing front apron, replacing rear skirt.
Replacing door trim panels, replacing wheel arch trims.
Replacing air guides, replacing sound absorber on bumper.
Without:
Calibrating Lane Change Assist.
Labor time: 613 TU
66996172:
Painting new parts in SportDesign package, complete
Includes:
Painting new parts, Step 1:
Front apron, towing lug cover, front spoiler on bumper, PLA
holder, towing lug, PDC spoiler, PLA holder, wheel covers,
wheel arch trims, door trim panels
Preparing body for painting
Labor time: 411 TU
Important Notice: Technical Bulletins issued by Porsche
Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche
service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche
vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche
special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche
recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche
technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche
PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2019 Porsche
Cars North America, Inc.
Aug 1, 2019
Page 10 of 10
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TSB/Document ID: 122-C4E2N-09
Replacement Service Bulletin Number:
MFR Communication Date: 2019-08-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE
MFR Component System:
MFR Component Subsystem:
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