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NHTSA ID Number: 10164481

Manufacturer Communication Number: 19CSA-13

TSB/Document Date: 2019-09-09


Summary

Service Systems Development provided document to service locations on price list reflects current charges to engine horsepower ratings for HDEP and MDEG engine platforms.


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TSB/Document ID: 19CSA-13

Replacement Service Bulletin Number:

MFR Communication Date: 2019-09-05

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

MFR Component System:

MFR Component Subsystem:


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No.: 19 CSA-13
August 26, 2019

TO:

Service Locations

FROM:

Service Systems Development

SUBJECT:

On-Highway Rating Charge Summary

NOTE: This document supersedes 13TS-20.
SUBJECT DETAIL
The attached price list reflects current charges to engine horsepower ratings for HDEP
and MDEG engine platforms. This form of pricing has been in effect since 2016 and has
been recently updated to include DD5 and DD8 engines.
Those who are capable of accessing DTNA Connect, the following link can be used to
determine the price for the uprate (login may be required). Click the “Horsepower
Torque Price Sheet” to determine the overall price.
The price charged to your facility is based on the engine type and the difference in the
original rating.
Engine Type
DD5
DD8
DD13
DD15
DD16

Cost per 1HP
Increase
$6
$9
$3
$3
$20

Cost per 1lb/ft
Torque Increase
$6
$9
$3
$4
$25

Flat Fee
$250
$250
$250
$250
$250

All Derates will be charged a $250 flat fee.
NOTE: Uprates are based on vehicle configuration. Some ratings will be unavailable if
the unit does not have the proper specifications (i.e. adequate transmission torque load,
correct pistons, etc).

-1-

As an example, if a customer wanted to uprate a DD15 from 475HP/1550 lb•ft to
505HP/1750 lb•ft the cost to the facility would be $1,140.
475  505
1550  1750

Difference of 30HP
Difference of 200 lb•ft
Flat Fee

30 x $3 =
200 x $4 =
Total

$
$
$
$

90
800
250
1,140

ENGINE CONDITIONS
There are several different engine configurations which will not allow uprating and/or
uprating to certain horsepower ratings. Please keep in mind the following information:
Model
Number

Notes

936913

Any SS DD8 from 260/660 can be uprated to
260/720, 280/800, & max SS rating of 300/860.
Cannot use a Dual Stage rating. Front engine
configurations cannot use a rear engine
calibration and vice versa.

DD8 Dual Stage
(DS) Turbo

936917

Any DS DD8 from 330/1000 can be uprated to
the max DS rating of 350/1050. The 375/1050
rating is for fire/emergency vehicles only.
Cannot use a Single Stage rating. Front engine
configurations cannot use a rear engine
calibration and vice versa.

DD5 Quick Launch

934912

210/575 rating cannot be uprated to 230/660
due to different pistons.

DD5 Full Scope

934914

200/560 rating cannot be uprated to 220/560 or
240/660 due to different pistons.

Engine

DD8 Single Stage
(SS) Turbo

-2-

Below are the rating groups available for the EPA07 Series 60, listed by model number
(Tables 6, 7, and 8). The column at the far right denotes the applicable charge for the
horsepower change in Table 5.
Rating Changes must be kept within the same model number and model year.
Table 1: EPA07 Series 60 Model Year Pricing
Pricing Level Listed in Rating
Information Sheet
Standard (S) to Standard (S)
Standard (S) to Premium (P)
Premium (P) to Standard (S)

Distributor/Dealer Net
$250.00
$1400.00
$250.00

Recommended
Customer Charge
$500.00
$1600.00
$500.00

Table 2: EPA07 Series 60 Ratings and Charges for 14 Liter 6067 HG6E
On-Highway Truck
Current
6N4D
7533

7534
7535
7536

7537

HP & Torque
Rated Power @ 1800 RPM/Peak Torque
425 HP @ 1800 RPM 1450 LB-FT
445 HP @ 1800 RPM 1450 LB-FT
425/445 HP @ 1800 RPM 1450 LB-FT
455 HP @ 1800 RPM 1550 LB-FT
490 HP @ 1800 RPM 1550 LB-FT
455/490 @ 1800 RPM 1550 LB-FT
455 HP @ 1800 RPM 1550 LB-FT
515 HP @ 1800 RPM 1550 LB-FT
490 HP @ 1800 RPM 1550 LB-FT
515 HP @ 1800 RPM 1550 LB-FT
490/515 HP @ 1800 RPM 1550 LB-FT
470 HP @ 1800 RPM 1650 LB-FT
515 HP @ 1800 RPM 1650 LB-FT
470/515 HP @ 1800 RPM 1650 LB_FT

-3-

Avail
"D"
Groups

Price Level

S/P

S

S/P

S

None

Non-Upratable

S/P

S

S/P

P

Table 3: EPA07 Series 60 Ratings and Charges for 14 Liter 6067 HG2E Bus/Coach
Current
6N4D
7538

7539

7540

7541

HP & Torque
Rated Power @ 1800 RPM/Peak Torque
425 HP @ 1800 RPM 1450 LB-FT
445 HP @ 1800 RPM 1450 LB-FT
425/445 HP @ 1800 RPM 1450 LB-FT
455 HP @ 1800 RPM 1550 LB-FT
490 HP @ 1800 RPM 1550 LB-FT
455/490 HP @ 1800 RPM 1550 LB-FT
490 HP @ 1800 RPM 1550 LB-FT
515 HP @ 1800 RPM 1550 LB-FT
490/515 HP @ 1800 RPM 1550 LB-FT
470 HP @ 1800 RPM 1650 LB-FT
515 HP @ 1800 RPM 1650 LB-FT
470/515 @ 1800 RPM 1650 LB-FT

Avail
"D"
Group

Price Level

S/P

S

S/P

S

S/P

S

S/P

P

Table 4: EPA07 Series 60 Ratings and Charges for 14 Liter 6067 HG4E
Firetruck/6067hG5E Crane
Current

HP & Torque

6N4D

Rated Power @ 1800 RPM/Peak Torque

7542

425 HP @ 1800 RPM 1450 LB-FT
445 HP @ 1800 RPM 1450 LB-FT

7543

455 HP @ 1800 RPM 1550 LB-FT
490 HP @ 1800 RPM 1550 LB-FT

7544

490 HP @ 1800 RPM 1550 LB-FT
515 HP @ 1800 RPM 1550 LB-FT

7545

470 HP @ 1800 RPM 1650 LB-FT
515 HP @ 1800 RPM 1650 LB-FT

7546
7547

425 HP @ 1800 RPM 1450 LB-FT
445 HP @ 1800 RPM 1450 LB-FT
490 HP @ 1800 RPM 1550 LB-FT
515 HP @ 1800 RPM 1550 LB-FT

-4-

Avail
"D"
Groups
7543
7544
7545
7542
7544
7545
7542
7543
7545
7542
7543
7544

Price Level

S

S

S

P

7547

S

7546

S

Below are the Series 60 DDEC V rating groups available, listed by model number (Table
10 and Table 11). The column at the far right denotes the applicable charge for the
horsepower change in Table 9.
Rating changes must be kept within the same model number and model year.
Table 5: Series 60 DDEC V Pricing
Pricing Level Listed in Rating Information Sheet

Recommended
Customer Charge
$500.00
$500.00
$1600.00
$500.00

Distributor/Dealer Net

Standard (S) to Standard (S)
Premium (P) to Premium (P)
Standard (S) to Premium (P)
Premium (P) to Standard (S)

$250.00
$250.00
$1400.00

12


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