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NHTSA ID Number: 10164378

Manufacturer Communication Number: 42-056

TSB/Document Date: 2019-09-05


Summary

Fix-As-Fail -+?+? Composite fittings used in the cooling system may crack, resulting in coolant leaks. Brass fittings are available to replace the composite fittings.


MX-11

Brass

Variations

Port R (DEF/Slpr)
Nylon (with V381166)

X15eBay logo

Port A (Cab htr)
Brass

Variation

Nylon (with V38-1166)

Brass

KW 2.1m
V97-1174-X11
DEF coolant & slpr heater

V88-1141 & V38-1166 V38-6040 & V38-1089

KW 2.1m
V97-1176-X11
DEF coolant & slpr heater

V88-1145 & V38-1166

V38-6040 & D2034-6707

KW 2.1m
w/ cab htr - A01

V38-1166 & V88-1123645080090

V38-1089

KW 1.9m
V97-1174-X22
DEF coolant & slpr heater

V88-1142 & V38-1166 V38-6040 & V38-1018

KW 1.9m
V97-1176-X22
DEF coolant & slpr heater

V88-1144 & V38-1166

V38-6040 & V38-1018

KW 1.9m
w/ cab htr - A02

V38-1166 & V88-1123500165000

V38-1018

KW All
DEF only

V88-1143 & V38-1166

KW (All)
DEF only

V38-1166 & V88-1143

V38-6041

Variations

Port R (Cab heater)
Nylon (with V381166)

V38-6041

Brass

Variations

Port P (Cab heater)
Nylon (with V381166)

Port E (AD htr/2nd DT cooler)
Brass

Variation

KW 2.1m
V97-1174-X11
cab heater

V88-1123-600165000
& V38-1166

V38-1089

KW 2.1m
V97-1176-X11
cab heater

V88-1123-645080090
&
V38-1166

D2111-3602 &
V88-1107 (3/4 in.)

KW 1.9m
V97-1174-X22
cab heater

V88-1123-500165000
& V38-1166

V38-1018

KW 1.9m
V97-1176-X22
cab heater

KW 2.1m w/ 1 AD htr or 2nd DT
cooler
KW 1.9m w/ 1 AD htr w/o in-cab
htr - E01

V88-1123-590100110
& V38-1166

D2111-3603 & V88-1028

KW 1.9m w/ 1 AD htr & w/ in-cab
htr - E02

CAB Definition
2.1m Cabs
T680, T880, W990

1.9m Cabs
T600 Service cab, C500, T660, T800, W900

Nylon (with V38-1166)

Brass

V38-1166 & V88-1135-500

D2111-3603
V88-1109

V38-1166 & V88-1123545080090

D2111-3603 & F88-1050

KW 1.9m
2nd DT cooler - E03

V38-1166 & V88-1135-600

D2111-3602
V88-1167

Variation

Nylon (with V38-1166)

Brass

V38-1166 & V88-1138

V38-6042

V38-1166 & V88-1123560110095

V38-1088

All
1st DT cooler - G01
KW 1.9m
3rd AD htr - G02

PRE-EPA2017 ENGINE FITTINGS

MX-13

Variations

Port A
Nylon (with V381166)

MX-11

Brass

Variations

Nylon

Port A (Cab htr)
Brass

5/8 in. fitting & 45 deg

v88-1123-545080090

v38-1088

3/4 in. fitting & 90 deg

v88-1123-690100110

v38-1090

5/8 in. fitting & straight

v88-1123-500115000

v38-1018

5/8 in. fitting & straight

v88-1123-500115000

v38-1018

3/4 in. fitting & 45 deg
3/4 in. fitting & straight

v88-1123-645080090
v88-1123-600115000

v38-1090
v38-1089

Variations

Port C
Nylon (with V381166)
v88-1123-645080090

v38-1090

5/8 in. fitting & 45 deg

v88-1123-545080090

v38-1088

5/8 in. fitting & 45 deg
3/4 in. fitting & 45 deg

Port G
Nylon (with V381166)
v88-1123-545080090

Brass
v38-1088

v88-1123-645080090

v38-1090

Port P
Nylon (with V381166)

Brass

5/8 in. fitting & straight

v88-1123-500115000

v38-1018

3/4 in. fitting & straight

v88-1123-600115000

v38-1089

Variations

Variations

Port R
Nylon (with V381166)

Variation

Brass

5/8 in. fitting & straight

v88-1123-500165000

v38-1018

5/8 in. fitting & straight
5/8 in. fitting & straight
5/8 in. fitting & straight

v88-1123-500115000
v88-1123-560110095
v88-1123-600165000

v38-1018
v38-1018
v38-1089

Variations
5/8 in. fitting & straight

Variations
5/8 in. fitting & straight

Variations
3/4 in. fitting & 90 deg

Nylon
v88-1123-500115000

Port G
Nylon (with V381166)
v88-1123-500115000

v38-1018

Brass
v38-1018

Port P
Nylon (with V381166)

Brass

v88-1123-690100110

v38-1090

3/4 in. fitting & 45 deg

Port R
Nylon (with V381166)
v88-1123-645080090

V38-1166 & V88-1123645080090
V38-1166 & V88-1123500165000

Brass
V38-1089
V38-1018

Port E (AD htr/2nd DT cooler)
Brass- Future

Variation

KW 2.1m w/ 1 AD htr or 2nd DT
cooler
KW 1.9m w/ 1 AD htr w/o in-cab
htr - E01
KW 1.9m w/ 1 AD htr & w/ in-cab
htr - E02
KW 1.9m
2nd DT cooler - E03

Variation

All
1st DT cooler - G01
KW 1.9m
3rd AD htr - G02

Brass
D2111-3602 &
V88-1107 (3/4 in.)

Nylon

Brass

V38-1166 & V88-1135-500

D2111-3603
V88-1109

V38-1166 & V88-1123545080090

D2111-3603 & F88-1050

V38-1166 & V88-1135-600

Nylon

D2111-3602
V88-1167

Brass- Future

V38-1166 & V88-1138

V38-6042

V38-1166 & V88-1123560110095

V38-1088

CAB Definition
2.1m Cabs
T680 & T880 & W990

Variations

Nylon

KW 2.1m
w/ cab htr - A01
KW 1.9m
w/ cab htr - A02

Port C
Brass

3/4 in. fitting & 45 deg

Variations

X15eBay logo

Port A

1.9m Cabs
T600 Service cab & C500 &
T660 & T800 & W900

Hoses ALL YEARS

Description

Formed hose
Formed hose
Formed hose
Formed hose
Formed hose
Formed hose
bulk hose 3/4 in.
bulk hose 5/8 in.
bulk hose 3/4 in.
bulk hose 3/4 in.

Current

v50-1523
v50-1521
v50-1524
v50-1522
v50-1519
v50-1520
k342-525-000
f50-1016-5-0000
f50-6178-00000
v50-6008-2xxxx

Replacement

v50-6129
v50-6132
v50-6134
v50-6133
v50-6130
v50-6131
d1030-3755
d1030-3625
d1030-3755
d1030-3755

ADD COOLANT PROCEDURE
How to Add Coolant to the Cooling System

42-056, 42-058

WARNING!
DO NOT remove the surge tank fill cap (1) while the engine is hot. Scalding steam and fluid under
pressure may escape and cause serious burns. Failure to follow this instruction may result in personal
injury or death.
Note: If frequent filling is necessary and there are no visible signs of coolant leaks when the engine
is cold, check for leaks while the engine is operating at normal temperature.
Note: DO NOT remove the pressure cap (2) or use it to add coolant to the surge tank.
Note: DO NOT overfill the cooling system. Excess coolant may result in overflow, loss of antifreeze,
and reduced corrosion protection.
Note: If frequent filling is necessary or there are any signs of coolant leakage, consult a PACCAReBay logo
Service dealer.
Check the coolant level before and after each trip. Add coolant as necessary. Coolant may not immediately
appear at the correct level after the radiator is filled. Air may be trapped in the cooling system, which will
affect the coolant level, until the air is purged.

123

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TSB/Document ID: 42-056

Replacement Service Bulletin Number:

MFR Communication Date: 2019-08-28

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

MFR Component System:

MFR Component Subsystem:


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