NHTSA ID Number: 10164293
Manufacturer Communication Number: E241
TSB/Document Date: 2019-09-05
Summary
Emissions Recall Engine software update required in order to improve Nox emissions
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TSB/Document ID: E241
Replacement Service Bulletin Number:
MFR Communication Date: 2019-08-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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E241 EMY13-15A OBD System Readiness
Page 1 of 4
Service Bulletin
E241
Section
45 - Engine
Description
PACCAR
MX-13 EPA13 EMY2013 - 2015A NOx Emissions Improvement and On Board Diagnostic (OBD) System Readiness and
Other OBD System Issues
Release Date
8/16/2019
Revision History
08/28/2019 - Added chassis for the remaining 49 states and Canada to the attached Address List.
08/21/2019 - Added the following note to the Procedure section: "All MX engine or aftertreatment software files must be processed
through PACCAR
Vehicle Pro (PVP) prior to programming with DAVIE4." Also, added "File the claim within 14 days." in the
warranty section.
Introduction
Peterbilt
has determined that certain vehicles manufactured with PACCAR
MX-13 EPA2013 and Engine
Model Year 2013-2015A require a software update.
Situation
After installing the engine software update, the NH3 Ammonia sensor will no longer be used by the engine
software. The sensor is left in place to plug the hole.
Diagnostics from Engine Rapido will not include NH3 Ammonia sensor troubleshooting.
This table indicates released repair paths. As additional repair paths are approved, additional chassis may
be added to bulletin E242.
NOx Emissions
Improvement
Engine Rating(s)
Exhaust Configuration
SW Update
(Sec Mixer)
https://eportal-auth.paccar.com/dealer/uspb/en/service/enginebulletins/enginefieldrepair/Pag... 9/3/2019
E241 EMY13-15A OBD System Readiness
Page 2 of 4
ENGINE MODEL YEAR 2013
430hp, 455 hp, 455
hp MT, 485 hp, 500
hp
Yes
RHUC
See bulletin E242
Yes
ENGINE MODEL YEAR 2014
430 hp, 430 hp MT,
455 hp, 455 hp MT,
485 hp, 500 hp
Yes
RHUC
See bulletin E242
Yes
ENGINE MODEL YEAR 2015A
(Engines built prior to May 18, 2015)
430 hp, 430 hp MT,
455 hp, 455 hp
MT, 485 hp, 500 hp
RHUC
Yes
See bulletin E242
Yes
Resolution
Emissions Recall
Service all chassis affected that enter your dealership, even if the customer has no issue with the chassis.
Review the attached chassis list for your dealer code and schedule your customer(s) for service if
their chassis is on the list.
2. If you are not using Service Management to start repair orders, review DWWC or SIR for
“Complete” next to the "E241" campaign code prior to performing this repair.
1.
NOTE
All chassis will require repairs per bulletins E241 and eventually E242. It is important to ONLY perform
the appropriate repairs as indicated in SIR.
3.
Follow the procedures below to update the engine software.
NOTE
If the vehicle requires any parameter changes, they MUST BE MADE before updating the engine software, OR
they will have to wait 2-business days after the software update to make any parameter changes.
CAUTION
Dealers that release trucks on the chassis list without completing the actions described
below may face liability for progressive damage.
NOTE
The State of California has waived the requirement of providing a California Proof of Corrections (POC) Certificate for
this phase of the recall. This bulletin will be updated when the POC Certificate is required.
https://eportal-auth.paccar.com/dealer/uspb/en/service/enginebulletins/enginefieldrepair/Pag... 9/3/2019
E241 EMY13-15A OBD System Readiness
Page 3 of 4
Warranty
There is no time or mileage limit for this emissions recall. Peterbilt
will pay for parts at dealer net plus
applicable mark-up and labor:
0.5 hours labor to update the PCI software. Use Quick Claim Code E241A.
File a long form claim for extraordinary circumstances. A quick claim for standard labor must be
filed first.
Issues caused by using DAVIE4 software lower than the currently released version are not
covered by warranty.
File the claim within 14 days. Reference the Warranty bulletin Federal Safety Recall and Field
Campaigns
Take-Off Parts Disposition: N/A
NOTE: Peterbilt
dealers may perform E241 repairs on Kenworth
chassis, but Quick Claims do not apply. For
Kenworth
chassis repairs, use the long claim input form in DWWC selecting "Draft/Offline Claims,"
the "General" tab, and in the "Type of Claim" drop down box, select "PACCAR
Engine Claim," then manually
enter claim codes (Campaign #, Failure type, and SRT).
For Field...
Enter...
Failure Location
045-021-810
Failure Type
700
Claim Type
A
0.5 hrs. DAVIE 4- Download new
software to PCI
SRT 045-241
Parts
Software only, no parts.
Procedure
Refer to bulletin E134 for information about programming a PACCAR
MX engine.
IMPORTANT! All MX engine or aftertreatment software files must be processed through
PACCAR
Vehicle Pro (PVP) prior to programming with DAVIE4.
1.
2.
3.
Ensure DAVIE4 is up-to-date.
Update the engine software.
If errors occur during programming, refer to the Programming Troubleshooting Guide in the
attachments.
Attachments
E241 Address List
E241 California Registered - Customer Letter
E241 Remaining 49 States - Customer Letter
Programming Troubleshooting Guide
https://eportal-auth.paccar.com/dealer/uspb/en/service/enginebulletins/enginefieldrepair/Pag... 9/3/2019
E241 EMY13-15A OBD System Readiness
Page 4 of 4
Access to PACCAR
’s Enterprise Portal is provided as a benefit of doing business with PACCAR
. All applications and content accessed
through this system are confidential and proprietary and the property of PACCAR
Inc and its suppliers, and must be kept strictly
confidential pursuant to the contract licensing such access. Disclosure, publication, release or distribution of any material found on
PACCAR
systems to any person other than employees with a need to know such information is strictly prohibited. All activity on this
system is monitored. If PACCAR
suspects or discovers any unauthorized activity, access may be immediately terminated without
prior notification. Violators may be subject to legal action.
© Copyright 2019 PACCAR
Inc. All rights reserved. We welcome your feedback on this page. For technical questions or concerns
about this page, please contact the DealerNet Webmaster.
https://eportal-auth.paccar.com/dealer/uspb/en/service/enginebulletins/enginefieldrepair/Pag... 9/3/2019
August 23, 2019
EMISSIONS NON-COMPLIANCE
This notice applies to your vehicle. Your VIN(s) can be found on the bottom or back of this page.
Subject:
PSB E241 / E242– Emissions Recall for PACCAR
MX-13 EPA13 EMY 2013 to 2015A NOx Emissions Improvement and On
Board Diagnostic (OBD) system readiness and other OBD system software related issues
EXPIRATION DATE: NONE
Dear Peterbilt
Customer,
Peterbilt
has determined that you may own a vehicle with an Engine Model Year 2013 – 2015A MX-13 engine that does not conform to
emission control requirements. Your vehicle may be releasing air pollutants which exceed (California or California and federal) standards.
Your vehicle has been identified as having an affected Emission Control system. These repairs, including parts, engine software and labor,
will be performed at no charge to you. If this repair is not completed, it may cause the vehicle to fail a vehicle inspection when such tests
are required under state law. There are no other adverse effects of the uncorrected nonconformities on the performance, fuel economy, or
durability of the vehicle or engine.
Please be aware that, by the end of December, 2019, you will receive notification of an additional emissions recall software update that
corrects other OBD related issues.
What is the problem?
NOx emissions exceedance on federal test cycles and On Board Diagnostics (OBD) system
readiness, and other OBD system issues
What will your dealer do?
Modify the aftertreatment system and update the engine software to improve NOx emissions
performance and resolve OBD system issues.
What should you do?
Contact your Peterbilt
Dealer to schedule an appointment for repair.
Peterbilt
Motors Company has initiated a recall to remedy the defect. Please contact your Peterbilt
dealer to schedule an appointment for
these services. To find your Peterbilt
dealer, please visit the Dealer Locator at www.Peterbilt.com or scan the QR code below. This repair
may take up to 1.0 hours of labor depending on dealer scheduling.
If you desire any customer-specific parameter changes to be made during this visit, please request them when making the service
appointment or dropping off the vehicle. When the software is updated, the parameter change will be made. If additional changes are
desired after engine software update is completed, 2-business days are required before changes can be made.
If you had this repair performed before receiving this letter, you may be eligible to receive reimbursement for the cost of obtaining a prenotification remedy of the problem associated with this recall. Receipts for parts and/or labor are required for consideration of
reimbursement. Please contact your dealer for details.
In order to ensure your full protection under the emission warranty provisions, it is recommended that you have your vehicle serviced as
soon as possible. Failure to do so could be determined as lack of proper maintenance of your vehicle.
If you require further information about this recall, reimbursement of a pre-notification remedy associated with this recall, or experience any
difficulty in making arrangements for this repair, please contact: Peterbilt
Motors Company, 1700 Woodbrook St, Denton, TX 76205, Attn:
Customer Services Department, phone 940-591-4220.
Federal regulation requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten
days. If you no longer own this vehicle, we would appreciate your advising us of the new owner if you know their name by calling the phone
number above.
We apologize for any inconvenience this may cause and thank you for your participation in helping Peterbilt
provide the highest levels of
customer satisfaction and service expertise. We value your business and appreciate your ongoing loyalty to Peterbilt
and its dealer
network. Industry-leading quality, performance and reliability are hallmarks of Peterbilt
products, and we thank you for making Peterbilt
your
truck of choice.
Sincerely,
Michelle Ponsonby
Director of Customer Service
Peterbilt
Motors Company
REPAIR PROCEDURE
PCI Programming Errors Troubleshooting
PSB E241
Applicable to PACCAR
MX-13 EPA 2013 Engine Model Year 2013 through 2015A
Failed to program the ECU Model Year 2015A chassis
This issue is most likely to occur on Model Year 2015A chassis.
Problem
Flashing fails at 100% progress during PCI flashing and returns a generic fail to program PCI message.
Symptoms
•
The PCI behaves as though in boot mode.
•
On the DAVIE4 software page, the Latest Release column lists part numbers from Part Number
Set 1 (refer to Part Number Lookup Table)
Solution
1. Cycle the key switch.
2. Start a SupportLink case (see Filing a Support Link Case). Include a screenshot of the I-pane (
showing the component group.
The Latest Release component groups will be updated to Part Number Set 2 (refer to Part
Number Lookup Table)
3. Flash the PCI.
8/16/2019
PSB E241
Page 1 of 3
)
PCI Programming Errors Troubleshooting
Failed to program the ECU Model Year 2013/2014 chassis
This issue is most likely to occur on Model Year 2013/2014 chassis.
Problem
Flashing fails and returns a generic fail to program PCI message. An A600-0059 error is displayed on the
home page.
Symptoms
•
A600-0059 error displays on the home page.
•
PCI acts as though it is in boot mode.
•
On the DAVIE4 software page, the both the Installed (ECU) column and the Latest Release column
list part numbers from Part Number Set 2 (refer to Part Number Lookup Table)
Solution
1. Cycle the key switch.
2. Start a SupportLink case (see Filing a Support Link Case). Include a screenshot of the I-pane (
showing the component group.
The Latest Release component groups will be updated to part numbers from Part Number
Set 1
8/16/2019
PSB E241
Page 2 of 3
)
PCI Programming Errors Troubleshooting
3. Flash the PCI.
Part Number Lookup Table
Component Group
Part Number Set 1
Part Number Set 2
1020
2254962
2254714
1080
2036858
2193818
2258233
2254223
2258234
2254224
2258235
2254225
2258236
2254226
2258237
2254227
2258238
2254228
1083
Filing a Support Link Case
Follow these instructions to file a SupportLink case for these issues to ensure the VSC team has your
issue in the appropriate que.
1. Submit the case under Vehicle Support | MX Software Assistance.
2. In the Subject Line enter E241.
3. Attach the screenshot of the component group.
4. In the Question Box, enter the error message and describe with Part Numbers do not match in the
Part Number Set.
8/16/2019
PSB E241
Page 3 of 3
Kenworth
Truck Company
Customer Service Department
PO Box 1000
Kirkland, Washington 98083-1000
(425) 828-5888
Date of Letter
Subject:
ESB E241 / E242 – Emissions Recall for PACCAR
MX-13 EPA13 EMY 2013 to 2015 NOx Emissions Improvement and On Board
Diagnostic (OBD) system readiness and other OBD system software related issues
EXPIRATION DATE: NONE
The VINs are listed on the back of this page
Customer name
Customer address
City, State ZIP
Dear Kenworth
Customer,
Kenworth
Truck Company has determined that you may own a vehicle with an Engine Model Year 2013-2015A PACCAR
MX-13 engine
manufactured from 06/11/2012 through 06/04/2015 that does not conform to emission control requirements. Your vehicle may be releasing air
pollutants which exceed (California or California and federal) standards. Your vehicle has been identified as having an affected Emission Control
system. These repairs, including parts, engine software and labor, will be performed at no charge to you. If this repair is not completed, it may
cause the vehicle to fail a vehicle inspection when such tests are required under state law. There are no other adverse effects of the uncorrected
nonconformities on the performance, fuel economy, or durability of the vehicle or engine.
The problem is…
NOx emissions exceedance on federal test cycles and On Board Diagnostics
(OBD) system readiness and other OBD system issues.
What your dealer will do…
Modify the aftertreatment system and update the engine software to improve
NOx emissions performance and resolve OBD system issues.
What you must do …
Contact your Kenworth
Dealer to schedule an appointment for repair.
Kenworth
has initiated a recall to remedy the defect. Please contact the nearest Kenworth
dealer. To find your Kenworth
dealer, please visit
Dealer Locator at www.Kenworth.com or scan the QR code. This repair may take up to 1.0 hour of labor depending on vehicle configuration and
dealer scheduling.
If you desire any customer-specific parameter changes to be made during this visit, please request them when making the service appointment
or dropping off the vehicle. When the software is updated, the parameter change will be made. If additional changes are desired after engine
software update is completed, 2-business days are required before changes can be made.
If you had this repair performed before you received this letter, you may be eligible to receive reimbursement for the cost of obtaining a prenotification remedy of the problem associated with this recall. Please contact your dealer for details.
In order to ensure your full protection under the emission warranty provisions, it is recommended that you have your vehicle serviced as soon as
possible. Failure to do so could be deemed improper maintenance of your vehicle.
If you require further information about this campaign, reimbursement of a pre-notification remedy associated with this recall, or experience any
difficulty in making arrangements for this repair, please contact Kenworth
Customer Service, provide your name, your dealer’s city and state,
your phone number, your email address (optional), the last 8 digits of your VIN, the bulletin number, and your question, using one of the
following:
Email: Kenworth
.Campaigns@paccar
.com with the bulletin number in the subject line
or
Mail: Kenworth
Truck Company, P.O. Box 1000, Kirkland, WA 98083-1000, Attn: Customer Service Department
or
Phone: 425-828-5888
Federal regulation requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. If
you no longer own this vehicle, we would appreciate your advising us of the new owner if you know their name and address using the email
address above.
We regret any inconvenience that this work may cause you and appreciate your cooperation in this matter.
Thank you,
Gordon Clark
Director of After Sales
Kenworth
Truck Company
Kenworth
Truck Company
Customer Service Department
PO Box 1000
Kirkland, Washington 98083-1000
(425) 828-5888
Date of Letter
Subject:
ESB E241 / E242 – Emissions Recall for PACCAR
MX-13 EPA13 EMY 2013 to 2015 NOx Emissions Improvement and On-Board
Diagnostic (OBD) system readiness and other OBD system software related issues
EXPIRATION DATE: NONE
The VINs are listed on the back of this page
Customer name
Customer address
City, State ZIP
Dear Kenworth
Customer,
Kenworth
Truck Company has determined that you may own a vehicle with an Engine Model Year 2013-2015 PACCAR
MX-13 engine
manufactured from 06/11/2012 through 05/22/2015 that does not conform to emission control requirements. Your vehicle may be releasing air
pollutants which exceed (California or California and federal) standards. Your vehicle has been identified as having an affected Emission Control
system. These repairs, including parts, engine software and labor, will be performed at no charge to you. If this repair is not completed, it may
cause the vehicle to fail a vehicle inspection when such tests are required under state law. There are no other adverse effects of the uncorrected
nonconformities on the performance, fuel economy, or durability of the vehicle or engine.
Please be aware that, by the end of December 2019, you will receive notification of an additional emissions recall software update that corrects
other OBD related issues.
The problem is…
NOx emissions exceedance on federal test cycles and On-Board Diagnostics
(OBD) system readiness and other OBD system issues.
What your dealer will do…
Modify the aftertreatment system and update the engine software to improve
NOx emissions performance and resolve OBD system issues.
What you must do …
Contact your Kenworth
Dealer to schedule an appointment for repair.
Kenworth
has initiated a recall to remedy the defect. Please contact the nearest Kenworth
dealer. To find your Kenworth
dealer, please visit
Dealer Locator at www.Kenworth.com or scan the QR code. This repair may take up to 1.0 hour of labor depending on vehicle configuration and
dealer scheduling.
If you desire any customer-specific parameter changes to be made during this visit, please request them when making the service appointment
or dropping off the vehicle. When the software is updated, the parameter change will be made. If additional changes are desired after engine
software update is completed, 2-business days are required before changes can be made.
If you had this repair performed before you received this letter, you may be eligible to receive reimbursement for the cost of obtaining a prenotification remedy of the problem associated with this recall. Please contact your dealer for details.
In order to ensure your full protection under the emission warranty provisions, it is recommended that you have your vehicle serviced as soon as
possible. Failure to do so could be deemed improper maintenance of your vehicle.
If you require further information about this campaign, reimbursement of a pre-notification remedy associated with this recall, or experience any
difficulty in making arrangements for this repair, please contact Kenworth
Customer Service, provide your name, your dealer’s city and state,
your phone number, your email address (optional), the last 8 digits of your VIN, the bulletin number, and your question, using one of the
following:
Email: Kenworth
.Campaigns@paccar
.com with the bulletin number in the subject line
or
Mail: Kenworth
Truck Company, P.O. Box 1000, Kirkland, WA 98083-1000, Attn: Customer Service Department
or
Phone: 425-828-5888
Federal regulation requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. If
you no longer own this vehicle, we would appreciate your advising us of the new owner if you know their name and address using the email
address above.
We regret any inconvenience that this work may cause you and appreciate your cooperation in this matter.
Thank you,
Gordon Clark
Director of After Sales
Kenworth
Truck Company
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