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NHTSA ID Number: 10164271

Manufacturer Communication Number: SA-039-19

TSB/Document Date: 2019-08-30


Summary

During BCM replacement, MDARS may display a Configuration Error warning message. This may be caused by any of the following: Poor internet connection, MDARS failure, Low Battery. Perform the BCM Recovery Procedure below to manually configure the BCM.


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TSB/Document ID: SA-039-19

Replacement Service Bulletin Number:

MFR Communication Date: 2019-08-23

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

MFR Component Subsystem:


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Service Alert

MazdaeBay logo North American Operations
Irvine, CA 92618-2922

Subject:
BODY CONTROL MODULE (BCM) RECOVERY PROCEDURE

Service Alert No.: SA-039/19

Last Issued: 08/23/2019

APPLICABLE MODEL(S)/VINS
2019 Mazda3

DESCRIPTION
During BCM replacement, MDARS may display a Configuration Error warning message. This may be
caused by any of the following:



Poor internet connection
MDARS failure
Low Battery

Perform the BCM Recovery Procedure below to manually configure the BCM.

REPAIR PROCEDURE
BCM Recovery
Preparation
NOTE: BCM replacement may cause the mileage to reset to zero.



Keep a battery charger connected to the vehicles battery at all times, even if the battery is fully
charged, except if the negative terminal is disconnected.
Switch the following OFF:
Headlamps
 Climate Control
Wipers/Washers
 Interior illumination
Open the front doors on both sides and the trunk lid (4SD) or liftgate (5HB), and keep them open
during the entire process.
If MDARS causes any error, repeat the same step again from the point before the error happened.

Page 1 of 8
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. MazdaeBay logo technicians utilize the proper tools/
equipment and take training to correctly and safely maintain MazdaeBay logo vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized MazdaeBay logo dealership. MazdaeBay logo North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.

© 2019 MazdaeBay logo North American Operations, U.S.A.

Service Alert No.: SA-039/19

Last Issued: 08/23/2019

1. For the preparation of manual entry mode, check the PCM software file name on the label of the actual
PCM. Sample photos belows show “PX06-188K2-H" / "PYFC-188K2-J” as the PCM software file names. (It
is not recommended, but you can also open the MDARS session as mentioned at the end of this
document.)NOTE:The smaller sticker on the PCM is the PCM File name, which is the number to enter.
When entering the PCM software number on MDARS, the dashes "-" are mandatory and have to be
entered.

Sample Photos

Denso PCM

MitsubishieBay logo PCM

2. Launch MDARS by selecting “Start”. If a connection is not possible after two tries due to IG OFF,
MDARS starts the manual entry mode. Enter the VIN and the PCM software number.

Page 2 of 8
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. MazdaeBay logo technicians utilize the proper tools/
equipment and take training to correctly and safely maintain MazdaeBay logo vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized MazdaeBay logo dealership. MazdaeBay logo North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.

© 2019 MazdaeBay logo North American Operations, U.S.A.

Service Alert No.: SA-039/19

Last Issued: 08/23/2019

3. Perform the BCM configuration using MDARS and follow the description on the screen (to read out the
BCM data before removing the BCM).

IMPORTANT: When the ignition is switched ON during configuration, note the actual vehicle
mileage.
4. Replace the BCM according to the instructions on MGSS (BODY CONTROL MODULE (BCM)
REMOVAL/INSTALLATION)
NOTE:


In the case of “no IG-ON issue”, the ignition can’t be turned off using the Engine Start Button.
Disconnect the battery charger and disconnect the battery negative cable.
The battery needs to be disconnected before installing the new BCM, otherwise errors may occur
during the configuration.

5. Confirm the wipers are turned OFF.
6. Continue the configuration with IG-OFF since the ignition can’t be turned on using the Engine Start
Button at this point. Follow the procedure described on the MDARS screen where it includes Special
Ignition ON.

Page 3 of 8
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. MazdaeBay logo technicians utilize the proper tools/
equipment and take training to correctly and safely maintain MazdaeBay logo vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized MazdaeBay logo dealership. MazdaeBay logo North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.

© 2019 MazdaeBay logo North American Operations, U.S.A.

Service Alert No.: SA-039/19

Last Issued: 08/23/2019

7. Perform the [Replacing Immobilizer related module] programming using MDARS.

Tip on immobilizer system-related part programming

Page 4 of 8
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. MazdaeBay logo technicians utilize the proper tools/
equipment and take training to correctly and safely maintain MazdaeBay logo vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized MazdaeBay logo dealership. MazdaeBay logo North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.

© 2019 MazdaeBay logo North American Operations, U.S.A.

Service Alert No.: SA-039/19

Last Issued: 08/23/2019

8. Run the [Erase Driving Position] function using MDARS (if the vehicle is equipped with the seat position
memory).

9. Perform the [Learning Driving Position] using MDARS (if the vehicle is equipped with the seat position
memory system).

10. Perform the synchronization of the electrical supply unit (ESU) and the door-electrical supply unit using
the following procedure.
a. Open the front doors on both sides and the trunk lid (4SD) or liftgate (5HB) if not already done.
b. Wait for at lease one minute.
c. Switch the ignition ON and wait for at least one second.
d. Switch the ignition OFF.

Page 5 of 8
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. MazdaeBay logo technicians utilize the proper tools/
equipment and take training to correctly and safely maintain MazdaeBay logo vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized MazdaeBay logo dealership. MazdaeBay logo North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.

© 2019 MazdaeBay logo North American Operations, U.S.A.

Service Alert No.: SA-039/19

Last Issued: 08/23/2019

11. Perform the [Zero position learning for Yaw Rate Sensor] using MDARS.

12. Perform the FSC aiming when DTC for FSC is stored (e.g. B14F0:04-VCM, B14F0:76-VCM, B14F0:87VCM, B14F0:92-VCM etc.). Either dynamic aiming or static aiming is available using MDARS. Check MGSS
for aiming condition and procedure.
13. If “Factory” is displayed in the TFT display of the instrument cluster:

a. Switch the ignition OFF and remove Fuse F27 (Room Fuse) in Relay Fuse
Block.
b. Start the Engine, then turn the engine OFF.
c. Install Fuse F27.
d. Start the engine, then turn the engine OFF.
e. Confirm that “Factory” indication is not displayed.

14. If the Wrench indicator is on:

Perform “Oil Maintenance reset” in the MazdaeBay logo Connect Menu.
15. Read out any DTC's and clear them.

Page 6 of 8
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. MazdaeBay logo technicians utilize the proper tools/
equipment and take training to correctly and safely maintain MazdaeBay logo vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized MazdaeBay logo dealership. MazdaeBay logo North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.

© 2019 MazdaeBay logo North American Operations, U.S.A.

Service Alert No.: SA-039/19

Last Issued: 08/23/2019

Alternative procedure to open the MDARS session
1. Connect the VCM-II to a similar Mazda3 (BP) and start the MDARS session.

2. Disconnect the VCM-II from the donor vehicle and connect it to the concerned vehicle with IG OFF.
3. Click on “Run” at “Special Ignition ON” and follow the procedure on the screen.

Page 7 of 8
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. MazdaeBay logo technicians utilize the proper tools/
equipment and take training to correctly and safely maintain MazdaeBay logo vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized MazdaeBay logo dealership. MazdaeBay logo North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.

© 2019 MazdaeBay logo North American Operations, U.S.A.

Service Alert No.: SA-039/19

Last Issued: 08/23/2019

4. Keep the ignition ON and close MDARS by pressing

.
5. Restart MDARS and click on “Start”.

6. Verify the VIN is correct.

Page 8 of 8
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. MazdaeBay logo technicians utilize the proper tools/
equipment and take training to correctly and safely maintain MazdaeBay logo vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized MazdaeBay logo dealership. MazdaeBay logo North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.

© 2019 MazdaeBay logo North American Operations, U.S.A.

1


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