NHTSA ID Number: 10164064
Manufacturer Communication Number: 19-356
TSB/Document Date: 2019-08-20
Summary
This is the revised repair instructions for advisory 19-356. It has been determined that the Cougar 32RDB units may not have the adequate amount of A/C ceiling vents installed.
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TSB/Document ID: 19-356
Replacement Service Bulletin Number:
MFR Communication Date: 2019-08-20
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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Updated
Bedroom Ceiling
Vent Location
Keystone
RV Company
8/15/19
SERVICE ADVISORY # 19-356
Cougar 32RDB Ceiling Vents
It has been determined that the Cougar 32RDB units may not have the adequate amount of
A/C ceiling vents installed. The following procedure describes the locations and how to install
the required A/C ceiling vents.
Models Included:
2018 - 2020 Cougar 32RDB
Serial Number Ranges: 2018 JV510736 - JV513269
2019 KV500102 - KV511112
2020 LV500207 - LV500696
Parts Required:
1 – KRV # 101886 - Grill - 5" - Ducted Ceiling - AC
Tools Required:
- Screw gun - 5” Hole Saw - HVAC tape
Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were
repaired before they left Keystone
.
When performing warranty or recall service, please make certain that appropriate Personal
Protective Equipment (PPE) is used.
The remedy is to inspect for A/C vents in the front bedroom and install any missing A/C ceiling vents.
REPAIR INSTRUCTIONS
Step 1
Locate the trailer on a level, flat, hard surface. Chock the wheels.
Step 2
The bedroom A/C vent may or may not be installed, inspection is necessary. There should be a minimum
of one A/C vent in the following rooms: bunk room, bathroom, main living area, and in the bedroom. If the
ceiling vents are installed, proceed to warranty reimbursement for inspection.
Step 3
In the bedroom an A/C vent can be installed between the rear wall of bedroom and within 15 inches of the
14” x 14” opening of the bedroom A/C or ceiling vent (2nd A/C is an option), Figure 1. The ceiling ducting,
forward from the main A/C, runs parallel with the off-door-side wall. The center of this ducting is 32 ½” from
the off-door-side wall. Do not drill into the ceiling rafters which are 16 inches on center (measurements can
be taken from the ceiling batten trim). Using a 5” hole saw, add a vent as needed, drilling into ceiling panel
and A/C duct, being careful to stop short before drilling into the top side of the A/C duct.
Step 4
Install KRV#101886 Grill – 5” – Ducted Ceiling – AC in the bedroom using HVAC tape to seal the
vents to the ducting.
Step 5
Proceed to warranty reimbursement.
Service Advisory 19-356
Fig. 1
WARRANTY REIMBURSEMENT
INSPECTION
Submit the claim on Key Express using Flat Rate Code # 7135642F
In the Complaint section note:
Service Advisory # 19-356
In the Cause section note:
Inadequate amount of vents installed
In the Correction section note:
Vents installed correctly
The amount of time authorized for this repair is .3 hour.
REPAIR
Submit the claim on Key Express using Flat Rate Code # 7135642K
In the Complaint section note:
Service Advisory # 19-356
In the Cause section note:
Inadequate amount of vents installed
In the Correction section note:
Added vents per instructions
The amount of time authorized for this repair is 1.0 hour.
Please call Keystone
RV Customer Service at 866-273-1454 if you have any questions.
Page 2 of 2
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