NHTSA ID Number: 10163911
Manufacturer Communication Number: 19-022
TSB/Document Date: 2019-08-19
Summary
The mounting bracket for the leveling system pump may require reinforcement.
July 2019
Technical Service Bulletin Notification TSB #19-022
Dear Valued Dealer:
Jayco
has determined that certain Model Year 2016 and 2017 Greyhawk and Redhawk Class C
motorhomes manufactured with leveling jacks may require reinforcement to the mounting
bracket of the leveling system’s hydraulic pump.
Our records indicate that the following unit is currently part of the inventory at your dealership
and requires the Bulletin repair.
VIN
If you sold this affected vehicle, please contact the current owner regarding this Service Bulletin
and process the Warranty Registration for this customer. All pertinent information regarding
this Bulletin is on file under the Service and Parts Tab of our website. If you have questions,
please contact Jayco
Motorized Customer Service at 800-517-9137.
We apologize for any inconvenience or concern this Bulletin may cause and want to assure you
that Jayco
is taking all the necessary steps to ensure our product quality meets your
Sincerely,
Jayco
Motorized
Leveling System Pump Reinforcement Bracket
Bulletin Type:
Technical Service Bulletin
TSB
Publication Date:
Make:
Bulletin #:
19-022
Job Code:
9803439
Flat Rate:
TSB 13 Inspect no repair .15 hr
TSB 14 Inspect and repair .3 hr
Incident:
Affected Units:
June 2019
Jayco
Motorized
Model(s):
Greyhawk
Redhawk
Model Year(s):
2016-2017
The mounting bracket for the leveling system pump requires
reinforcement.
ALL 2016 -2017 Greyhawk motorhomes
2016-2017 Redhawk motorhomes manufactured w a leveling system
Parts Kit #:19-022JM
Parts
Misc. Tools & Supplies:
Parts Kit Contents:
1 - Bracket – 7ga Steel
2 – Bolts, 3/8-16 x 1-1/2”
2 – Nuts, 3/8-16
2 – Lock washer, 3/8”
BRACKET
9/16” open end /box end wrench
Ratchet wrench with 9/16” deep well socket
Power drill with a 3/8” drill bit
Safety Glasses
Parts Return Information: NA
19-022 Hydraulic Pump Support Bracket
July 2019
Page 1 of 5
INSPECTION INSTRUCTIONS
EQUALIZER PUMP HOLES
TAB
KIT BRACKET
FIG 1
SUPPORT BRACKET (A)
FIG 2
LIPPERT
PUMP HOLES
FIG 1:
The Hydraulic pump is located on the driver side frame rail.
The kit bracket installs on the top of the existing support bracket (A).
FIG 2:
The kit bracket is universal to fit with the older Equalizer Systems pump or the newer Lippert
pump.
GUSSET
NO GUSSET
FIG 3
FIG 3:
FIG 4:
SUPPORT BRACKET (A)
FIG 4
SUPPORT BRACKET (A)
INSPECT THE PUMP SUPPORT BRACKET (Located underneath the pump).
If the support bracket (A) has a gusset, the additional bracket is NOT required.
No further action is necessary.
If there is NO gusset on the support bracket (A), the additional bracket (from the kit) must be installed per
the following repair instructions.
19-022 Hydraulic Pump Support Bracket
July 2019
Page 2 of 5
REPAIR INSTRUCTIONS
RATCHET & WRENCH
NUTS AND WASHERS
FIG 5
FIG 6
SUPPORT BRACKET (A)
STEP #1:
FIG 5 & 6:
Remove the two 3/8” nuts, lock washers, and bolts that attached the pump to the support bracket (A)
(underneath the pump).
Use the ratchet and open end wrench.
Remove bolt
KIT BRACKET
TAB
PUMP “Z”
BRACKET (B)
Remove bolt
and GROUND
WIRE
FIG 7
SUPPORT BRACKET (A)
FIG 8
SUPPORT BRACKET (A)
STEP #2:
FIG 7:
FIG 8:
A ground wire is attached to one bolt on the top side of the silver pump “Z” bracket (B).
Remove the two bolts shown here – the one with the ground wire and the one directly behind that.
Bolts and the ground wire will be re-installed later.
Place the kit bracket between the support bracket (A) and the silver pump “Z” bracket (B).
The kit bracket will sit flush on top of the support bracket (A).
The tab on the end of the kit bracket fits around the vertical part of the support bracket (A).
19-022 Hydraulic Pump Support Bracket
July 2019
Page 3 of 5
3/8” x 1” bolts
PUMP
BRACKET (B)
KIT BRACKET
GROUND WIRE
FIG 10
FIG 9
SUPPORT BRACKET (A)
STEP #3:
FIG 9:
FIG 10:
Insert the two 3/8” x 1” bolts (removed in STEP #1) into the holes in the silver pump “Z” bracket (B).
Re-install the ground wire.
The kit bracket is sandwiched between the support bracket (A) and the silver pump “Z” bracket (B).
The kit bracket should be sitting flush on top of the support bracket (A).
The 3/8” x 1” bolts (Fig 9) go through all 3 brackets are secured with the 3/8” nuts and lock washers
removed in STEP #1.
Leave the bolts loose temporarily until the kit bracket is positioned properly.
KIT BRACKET
FIG 11
TAB
FLUSH
TO THIS
EDGE
TAB FLUSH
TO THIS
SURFACE
SUPPORT BRACKET (A)
FIG 12
DRILL TWO 3/8”
DIA. HOLES
STEP #4:
FIG 11:
FIG 12:
The kit bracket should be flush on top of support bracket (A).
The tab on the end of the kit bracket should be flush to the vertical surface of support bracket (A).
Tighten the two 3/8” nuts underneath support bracket (A).
Drill the two holes on the kit bracket tab through vertical support bracket (A).
Refer to FIG 13 to see drilled holes.
19-022 Hydraulic Pump Support Bracket
July 2019
Page 4 of 5
DRILL TWO 3/8”
DIA. HOLES
FIG 13
FIG 14
STEP #5:
FIG 13:
Holes drilled into the vertical support bracket (A).
Paint the exposed metal from drilling the holes in the support bracket with black Rustoleum paint (or
equivalent type of paint) allow to dry.
FIG 14:
Insert the two 3/8” x 1-1/2” bolts into the two holes.
Attach the 3/8” lock washers and nuts to the bolts.
Secure the nuts using the ratchet and the 9/16” socket and open end wrench.
19-022 Hydraulic Pump Support Bracket
July 2019
Page 5 of 5
Service / Parts
TSB Order Form
Fax (800) 825-8409
TSB # 19-022
2016-2017 Greyhawk
2016-2017 Redhawk w optional leveling system
Dealer Name:
Dealer Account Number:
Ship To:
P.O.#
Attn:
Ship Via:
Fax:
Each unit serial number MUST be recorded when ordering.
Quantity
Ordered
Serial Number of Unit
(Last 8 Digits)
Part Number
U/M
Unit
Price
1
19-022JM KIT, L&W bracket
98003439
EA
N/C
1
19-022JM KIT, L&W bracket
98003439
EA
N/C
1
19-022JM KIT, L&W bracket
98003439
EA
N/C
1
19-022JM KIT, L&W bracket
98003439
EA
N/C
1
19-022JM KIT, L&W bracket
98003439
EA
N/C
1
19-022JM KIT, L&W bracket
98003439
EA
N/C
1
19-022JM KIT, L&W bracket
98003439
EA
N/C
1
19-022JM KIT, L&W bracket
98003439
EA
N/C
THESE PARTS CAN ONLY BE ORDERED USING THIS FORM.
19-022 Support for Leveling System
July 2019
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TSB/Document ID: 19-022
Replacement Service Bulletin Number:
MFR Communication Date: 2019-07-11
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE
MFR Component System:
MFR Component Subsystem:
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