Service Bulletin

19-091

August 10, 2019

Version 2

Warranty Extension: A/C Condenser Leaking
Supersedes 19-091, dated August 9, 2019, to revise the information highlighted in yellow
AFFECTED VEHICLES
Year

Model

Trim

VIN Range

2016

Civic

ALL

Check the iN VIN status for eligibility.

2017

Civic

ALL

Check the iN VIN status for eligibility.

2018

Civic

ALL

Check the iN VIN status for eligibility.

REVISION SUMMARY
Under WARRANTY CLAIM INFORMATION, additional information was added.
BACKGROUND
American Honda is extending the warranty on the A/C condenser to 10 years from the original date of purchase with
unlimited miles.
This warranty only covers vehicles that have a defective A/C condenser from the factory. The A/C condenser was not
manufactured to specification. As a result, tiny holes may develop in the condenser tube walls that allows the refrigerant
to leak out.
The warranty extension does not apply to any vehicle that has a leaking condenser due to foreign object damage.
The warranty extension does not apply to any vehicle that has ever been declared a total loss or sold for salvage by a
financial institution or insurer, or has a branded or similar title under any state’s law.
CUSTOMER NOTIFICATION
Owners of affected vehicles will be sent a notification of this campaign.
Do an iN VIN status inquiry to make sure the vehicle is shown as eligible.
CORRECTIVE ACTION
Do the inspection procedure and, if there is a leak in the A/C condenser that is caused by corrosion, replace it.

CUSTOMER INFORMATION:The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment, and
training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and you should not assume
this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an
authorized Honda automobile dealer.
©

2019 American Honda Motor Co., Inc. — All Rights Reserved

Page 1 of 11

PARTS INFORMATION
Part Name

Part Number

Quantity

Condenser Assembly (2.0 L)

80100-TBA-A01

1

Condenser Assembly (1.5 L)

80100-TBC-A01

1

O-Ring (1/2 in)

80872-SN7-003

1

O-Ring (8 mm)

80873-ST7-000

1

REQUIRED MATERIAL
NOTE
Once the POE Compressor Oil container is opened, throw it away; do not store it or reuse it.
Part Name

Part Number

Quantity

POE Compressor Oil

38899-RLV-A01

1

1234yf Refrigerant

08799-0003

Refer to service bulletin
16-064 for calculation
instructions.

Tool Name

Tool Number

Quantity

R-1234yf A/C Recover, Recycle, Recharge Machine

ROB421234

1

R-1234yf Leak Detection Kit

TRP1234yf

1

Dual Mode Refrigerant Gas Leak Detector or Infrared
Refrigerant Leak Detector

ROBLD020 or
ROB22791

1

TOOL INFORMATION

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WARRANTY CLAIM INFORMATION
Civic 1.5 L & 2.0 L
Operation
Number

Description
Inspect the A/C system
for leaks.

6165A0

Flat Rate
Time

Defect
Code

Symptom
Code

Template
ID

Failed Part Number

0.5 hr

6C300

G5O00

A19091A

80100-TBA-A01

Flat Rate
Time

Defect
Code

Symptom
Code

Template
ID

Failed Part Number

6C300

G5O00

A19091B

80100-TBA-A01

Defect
Code

Symptom
Code

Template
ID

Failed Part Number

6C300

G5O00

A19091C

80100-TBA-A01

Civic 1.5 L Only
Operation
Number

Description

6165A0

Inspect the A/C system
for leaks.

A

1.5 L - Replace the
condenser (Includes
refrigerant evacuation
and recharge).

0.5 hr

1.5 hr

Civic 2.0 L Only
Operation
Number

Description

6165A0

Inspect the A/C system
for leaks.

B

2.0 L - Replace the
condenser (Includes
refrigerant evacuation
and recharge).

Flat Rate
Time
0.5 hr

1.6 hr

Skill Level: Repair Technician
INSPECTION PROCEDURE
1. Check if the condenser is leaking.
NOTE
For additional information on how to check if the condenser is leaking, go to service bulletin 07-030 A/C Leak
Detection and 18-073 Bosch ROBLD020 Dual Mode Refrigerant Gas Leak Detector.
1.1. Start the engine.
1.2. Turn on the A/C, and set the climate control to MAX COOL.
NOTE
If the refrigerant level is low, the compressor may not activate. Fill the system with enough refrigerant to
engage the compressor. However, if there is a leak in the system, the vacuum leak test may fail and you will
be unable to add refrigerant to the system. In that case, use the ultrasonic leak detector with the system in a
vacuum to identify where the leak is. Watch the Tech2Tech video, "Check for A/C Leaks with the Ultra Sonic
Leak Detector" on how to use the ultra sonic leak detector.

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1.3. Make sure there are no leaks using your dealer's leak detection tool. If a leak is not detected, it may be
necessary to add dye to assist in locating the leak.
Is the condenser leaking?
Yes - Go to the next step.
No - This bulletin does not apply, continue with normal troubleshooting.
2. Make sure the leak is not caused by a foreign object.
There are several types of damage that can result in a leak. This bulletin is looking for leaks that are caused by the
manufacturing process. Damage like those caused by foreign objects that break the tube face are not covered
under this warranty extension. A foreign object may damage the fins, but as long as the tube face is not impacted,
the leak will be covered under this warranty extension.
•

Tube face damaged by foreign object - This bulletin does not apply, continue with normal troubleshooting.

•

Foreign object damage but tube face is not damaged, or the tube face is corroded - Go to REPAIR
PROCEDURE.

•

No damage or corrosion found but the condenser is leaking - Go to REPAIR PROCEDURE.

Page 4 of 11

REPAIR PROCEDURE
NOTE
Make sure you review the precautions when working with the A/C system.
1. Follow the equipment manufacture's instructions and connect the A/C recover/recycle/recharge machine to the highpressure service port and the low-pressure service port.

2. Recover the refrigerant from the A/C system.
3. Measure the amount of refrigerant oil removed from the A/C system after the recovery process is completed. Make
sure to put the same amount of new refrigerant oil back into the A/C system before charging.

Page 5 of 11

4. Remove the front grille cover.

5. Remove the front bumper.

Page 6 of 11

5.1. Pull the bumper out by the wheel well to release it from the hooks on the side spacer.

Page 7 of 11

5.2. With the help of an assistant, pull the front bumper away from the side spacer, then release the bumper from
the hooks on the upper beam.

5.3. With fog light only: Disconnect the connectors.

5.4. Remove the bumper.

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6. Remove the front bumper upper beam.

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7. With front bumper middle induction plate only: Remove the front bumper middle induction plate.
8. Remove the discharge hose from the condenser.
9. Remove the receiver pipe from the condenser.
10. Remove the A/C condenser.
11. Install the new A/C condenser assembly.
12. Install all removed parts in the reverse order or removal.
•

Receiver pipe

•

Discharge hose

•

Front bumper induction plate (if removed)

•

Front bumper upper beam

•

Connect fog light (if disconnected)

•

Front bumper

•

Front grille cover

Page 10 of 11

13. Add the necessary amount of refrigerant oil to the A/C system. Refer to A/C Refrigerant Oil Replacement in the
service information.
14. Add the necessary amount of refrigerant to the A/C system. Refer to A/C Refrigerant Recovery/Evacuation/Charging
in the service information.
15. Make sure there are no refrigerant leaks and the A/C system functions properly.
END

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