0107-19 GHG17 Service Bulletin/Repair Instructions

01 07-19
1
01 07-19
SUBJECT
DATE
GHG17 Testing of the DD13 EGR Cooler Water Manifold Assembly In Chassis
January 2019
Additions, Revisions, or Updates

Publication Number / Title
DDC-SVC-MAN-0190
Platform
Section Title
Change
GHG17

Heavy Duty
Testing of the DD13 EGR

Cooler Water Manifold

Assembly - In Chassis
New GHG17 HD procedures
All information subject to change without notice.
01 07-19
Copyright © 2019 DETROIT DIESEL CORPORATION
3
2 Testing of the DD13 Exhaust Gas Recirculation Cooler Water Manifold Assembly - In Chassis
2
Testing of the DD13 Exhaust Gas Recirculation Cooler Water Manifold

Assembly - In Chassis
Table 1.

Service Tools Used in the Procedure

Tool Number
Description
W470589019100
EGR Cooler Leak Tester (DD13/DD15/

DD16)
DSN930E16002
Heavy Duty Engine EGR Cooler Test

Plug
J-41473
Use Air Regulator Only
Tool Graphic
J-47192

J-48710
Test as follows:

NOTE: Before performing this procedure, turn off the engine and allow it to cool; coolant should be below 60°C

(140°F).
4
All information subject to change without notice.
Copyright © 2019 DETROIT DIESEL CORPORATION
01 07-19
01 07-19
WARNING: PERSONAL INJURY

To avoid injury from hot surfaces, wear protective gloves, or allow engine to cool before removing

any component.

1. Shut off the engine, apply the parking brake, chock the wheels, and perform any other applicable safety steps.

2. Remove the Exhaust Gas Recirculation (EGR) hot pipe. Refer to section "Removal of the Exhaust Gas Recirculation

Hot Pipe".

3. Remove the mixer pipe. Refer to section "Removal of the Mixer Pipe".

4. Install special tool W470589019100 onto the hot side inlet of the EGR cooler.

5. Install special tool DSN930E16002 into the connecting boot of the EGR venturi as shown below. Using existing

clamp, torque from 3.0 to 3.5 N·m (26.5 to 31 lb·in.).
6. Using regulator from kit J-41473, J-47192 or J-48710, apply 207 kPa (30 psi) regulated air pressure to the EGR

cooler. Close the valve and disconnect the air supply.

7. Spray a soapy water mixture around both inlet and outlet connections at the EGR cooler. Verify no bubbles are coming

from the tool connections.

8. Wait two minutes and record the air gauge reading. There should be no drop in pressure. If the EGR cooler water

manifold assembly is leaking, it should be replaced. Refer to section "Removal of the DD13 Exhaust Gas

Recirculation Cooler Water Manifold Assembly".
All information subject to change without notice.
01 07-19
Copyright © 2019 DETROIT DIESEL CORPORATION
5

SaleBestseller No. 1

TOPDON Bidirectional Scan Tool, 2026 New ArtiDiag900 Lite Automotive Diagnostic Tool for Full System, Scanner for Car with Active Test, 8 Reset, Wireless OBD2 Scanner Diagnostic Tool for All Vehicles

[2026 Top-Tier Hardware and Software Upgrade]: Topdon ArtiDiag900 Lite scanner has enhanced hardware and latest features, including Android 11.0, 5x faster CPU, 10000mAh battery for 12 hours of continuous operation, stable wireless diagnosis with Bluetooth 5.0, 8-inch touchscreen. Added bi-directional control, wireless diagnosis, battery testing (optional), and DTC repair guide
[TOPDON Bidirectional Scan Tool]: This bidirectional obd2 scanner sends commands to the vehicle's ECU for active testing, enabling users to accurately and quickly locate faulty components such as injectors, coolant pumps, windows, wipers, headlights, mirrors, etc. The bidirectional control scanner is the ideal choice for workshops/automotive repair shops as it significantly reduces mechanic's diagnostic time.
[Wireless Bluetooth Diagnostic Experience]: The AD900 Lite scan tool comes with a Bluetooth 5.0 VCI, supporting a wireless diagnostic range of up to 33 feet (10 meters), allowing you to diagnose without being confined to cables or tight spaces. Stable and fast wireless diagnosis provides a comfortable repair environment. It also offers VCI cables to increase connectivity options.
[DTC Repair Guide Function]: Easily diagnose issues with your vehicle and receive guidance on repairs with the topdon scan tool's fault code definitions for all systems,maximize your diagnostic capabilities. This function is compatible with Chrysler/Dodge/Jeep/Fiat 2010-2014 and expanding with continual updates,the AritDiag 900 Lite car diagnostic scanner is the must-have tool for any technician or DIY enthusiast.
[OE-Level Full System Diagnostics]:AritDiag900 Lite full system diagnostic scanner can scan ALL available modules(Engine, Transmission, Airbag, ABS, ESP, TPMS, Gateway, Steering, Radio, Air conditioning, ect.) to✔read ECU info, ✔read/clear codes, ✔view live data stream, ✔retrieves freeze-frame, ✔perform active tests, and more. With just a simple click, it provides you with accurate and in-depth diagnostics.

SaleBestseller No. 2

TOPDON ONE Bidirectional Scan Tool, 10.1" OBD2 Scanner with J2534 Pass-Thru and ECU Coding, Over 50 Resets, Topology Mapping Car Diagnostic Tool for All Vehicles

Dual WiFi & 10.1" Touchscreen: Provides a stable, high-speed wireless link 3x faster than bluetooth, and a responsive, professional interface. Topdon ONE obd2 scanner diagnostic tool ensures smooth, non-lagging diagnostic scan, boosting mechanic efficiency
J2534 Pass-Thru Support: The included ONE VCI supports the J2534 standard, allowing it to function as a pass-thru device when paired with OEM diagnostic software.Through TOPDON’s RLink platform, technicians can perform dealer-level coding, expanding in-house capabilities without investing in multiple factory automotive scan tools
OE Topology Mapping: Visualize the vehicle’s ECU network exactly as it’s built.Zoom, pan, and highlight specific modules to pinpoint component issues with precision.Topology mapping displays real-time communication between modules
Topfix AI Assistant: Covers 5 million plus fault codes and delivers instant causes, symptoms, and repair guidance with professional wiring diagrams for each code.Slashes diagnostic time, boosts first-time fix accuracy, and increases shop revenue
50 Plus Service Functions: Covers high-demand services like ADAS calibration, DPF regen, TPMS reset, ABS bleed, and throttle adaptation.Expands your service menu, allows you to charge premium rates, and turns away zero jobs due to lack of tooling. Vehicle-specific functionality may vary.

SaleBestseller No. 3

TOPDON TopScan Lite OBD2 Scanner Bluetooth, Bi-Directional Scanner Wireless All System Diagnostic Tool for iOS & Android, 8+ Hot Reset, Repair Guides, Check Engine Car Code Reader, Performance Test

Bi-Directional Control, Quickly Locate Problems: Turn your phone into a professional diagnostic tool. You can send commands from your phone to the ECU to test injectors, cooling fans, headlights, A/C clutch, windows, wipers, and more. See which one doesn't respond. Helps you quickly locate the problem and save time. No need to tear things apart, avoid blind disassembly.
Full System Diagnostics, No Fault Hides: Unlike basic diagnostic tools that only cover 4 systems, TopScan can scan all systems. Read and clear trouble codes, view live data streams, and generate a complete vehicle health report – all issues are clear at a glance. Covers 10,000+ vehicle models and is compatible with 99.99% of vehicles.
Flexible Subscription, Choose Advanced Features as Needed: TopScan Lite provides free-for-life access to core diagnostics, including full system scan, code reading, performance tests, and repair information. After purchase, advanced features (bi-directional control, service operations, live data, code clearing, and AI functions) are free-for-the-first-year. After the first year, if you want to use advanced features, you need to subscribe on a monthly, quarterly, or yearly basis. As new models and reset functions are updated, the tool will also be continuously upgraded.
AI Assistant - TopFix: Think of TopFix as your personal AI mechanic. It leverages a repair database and OEM data to deliver clear, step-by-step repair solutions. Features include AI Q&A, one-click translation, and a full repair log, making your diagnostic process simpler and more efficient.
8+ Hot Resets, Keep Your Car in Top Shape: One-tap resets for oil, throttle, EPB, steering angle, DPF, ABS, BMS, and airbag. It enables car owners to easily perform essential maintenance, ensuring the vehicle stays in optimal condition and extends its service life.

This product presentation was made with AAWP plugin.

Last update on 2026-05-12 / Affiliate links / Images from Amazon Product Advertising API

Buffer Email Facebook Flipboard Hacker News LinkedIn Messenger Mix Pinterest Print Reddit SMS Telegram Tumblr X VK WhatsApp Line Xing Threads Bluesky Copy Mastodon Nextdoor