GROUP
CLI

MODEL
2017-2019MY
Sportage (QL)

NUMBER
046

DATE
July 2019

TECHNICAL SERVICE BULLETIN
SUBJECT:

REDUCED PERFORMANCE OR INOPERATIVE
AIR CONDITIONING

This bulletin provides the procedure to inspect the Air Conditioner (A/C) and replace the A/C
compressor, Evaporator Temperature Sensor (ETS), and/or External Control Valve (ECV),
depending on the inspection results on some 2017-2019MY Sportage (QL) vehicles, produced
from December 1, 2015 through July 7, 2017, which may exhibit intermittent poor air
conditioning performance. Follow the procedure outlined in this bulletin to inspect and, if
necessary, replace the A/C compressor, ETS, and/or ECV. Refer to the flowchart outlined on
page 2 for the procedure order.

File Under:
Circulate To:

X General Manager


X Service Advisors


X Technicians


X Service Manager


X Parts Manager


X Body Shop Manager 
X Fleet Repair


Page 2 of 7
SUBJECT:

REDUCED PERFORMANCE OR INOPERATIVE AIR CONDITIONING

 NOTICE
Other causes and/or remedies not described in this bulletin for an A/C operation
concern must be performed per the technician’s discretion. For more information and
service procedures, refer to the applicable Shop Manual on KGIS.
A/C Inspection and Repair Flowchart:

A/C System Malfunction

A/C Compressor Pulley Inspection

Page 3

Marks Aligned

A/C Compressor
Operational

Marks Not Aligned

A/C Compressor
Seized or Leaking

Intermittent/Unable
to duplicate concern.

Replace the A/C Compressor
Page 5

ECV / ETS Inspection Procedure
Page 4

Abnormal
Vent Temperature
50°F (10°C) and higher.

Normal
Vent Temperature
41-50°F (5-10° C)

Vehicles Produced from
07/08/17 – 01/04/19

Vehicle Produced from
12/10/15 – 7/7/17

Vehicle Produced from
12/1/16 – 7/7/2017

Vehicle Produced from
12/10/15 – 11/30/16

A/C Compressor
Only
Page 5

Replace the ETS
and A/C Compressor
Pages 5 and 6

Replace ETS
ONLY
Page 6

Replace ETS and
if applicable ECV
Pages 5 and 6

TSB: CLI046 Sportage (QL) July 2019

Page 3 of 7
SUBJECT:

REDUCED PERFORMANCE OR INOPERATIVE AIR CONDITIONING

Compressor Inspection Procedure:
1. Raise the vehicle on a lift and remove
the engine under cover to access the
A/C compressor (A).

A

2.

Check the mark alignment of the A/C
compressor pulley.





If the mark is aligned () as shown,
proceed to next step.
If the marks are not aligned () as
shown, skip to page 5 and replace the
A/C compressor.

3.

Inspect the compressor for refrigerant
leakage. If there is trace of a leak
present (B), proceed to page 5 and
replace the A/C compressor.
If no leak is present, proceed to page 4
and inspect the ECV and ETS.

B

TSB: CLI046 Sportage (QL) July 2019

Page 4 of 7
SUBJECT:

REDUCED PERFORMANCE OR INOPERATIVE AIR CONDITIONING

ECV / ETS Inspection Procedure:
1.

Start the engine and let it idle.

2.

Turn the A/C temperature to the lowest
temperature, set the fan speed to high,
and vent mode to “face”.

3.

Wait five (5) minutes and then measure
the air temperature at a center vent using
a temperature gauge.
Abnormal Temperature: 50°F (10°C) and
higher.
Normal Temperature: 41-50°F (5-10°C)
Note: A/C temperature reading may vary
slightly based on ambient temperature.
Note: When connecting gauges, if the
compressor is inoperative, there will be
no significant difference between high
and low pressure reading (as shown).
Pressure difference will be within 2-3 bar
(29-44 psi).

000000000000000000000000000000000000
00000

If the A/C compressor operates normally
during engine idle, replace the ETS and
if applicable, replace the ECV (pages 5
and 6).
If the A/C compressor is not operating
normally during engine idle, replace the
compressor and if applicable, replace
the ETS (page 6).
TSB: CLI046 Sportage (QL) July 2019

High Side / Low Side

Page 5 of 7
SUBJECT:

REDUCED PERFORMANCE OR INOPERATIVE AIR CONDITIONING

 IMPORTANT
BEFORE replacing the Compressor, ECV, and/or ETS: If the air conditioning system
malfunctions intermittently during engine idle, check the vehicle production date and
apply the following service procedure.
Compressor Inspection Results

Production Date

Replace Part

Page

Marks not aligned, seized or leaking

12/10/2015 – 01/04/2019

Compressor

5

ECV / ETS Inspection Results

Production Date

Replace Part(s)

Page(s)

12/10/2015 – 07/07/2017

Compressor and ETS

5-6

07/08/2017 – 01/04/2019

Compressor

5

12/10/2015 – 11/30/2016

ECV and ETS

5-6

12/01/2016 – 07/07/2017

ETS

6

Abnormal
Normal

A/C Compressor Replacement Procedure:
1. Record the customer’s radio presets and
then disconnect the negative (-) battery
terminal.
2.

Replace the A/C Compressor by
referring to “Heating, Ventilation and Air
Conditioning → Air conditioning System
→ Compressor → Repair procedures”
chapter in the applicable Shop manual
on KGIS.

3.

Restore the radio presets and verify
proper operation of the A/C.

Electronic Control Valve (ECV) Replacement Procedure:
1. Evacuate refrigerant from the A/C
system.
2.

Disconnect the ECV connector (A).

A

TSB: CLI046 Sportage (QL) July 2019

Page 6 of 7
SUBJECT:

3.

REDUCED PERFORMANCE OR INOPERATIVE AIR CONDITIONING

Remove the snap ring (B).

B

4.

Remove and discard the ECV.

5.

Apply a small amount of Pag Oil FD46Xg
compressor oil onto the three (3) O-rings
of the new ECV and install the new ECV
in the reverse order of removal.
1

6.

Reinstall all removed components in the reverse order of removal.

7.

Recharge the A/C system to the correct refrigerant specifications.
Refrigerant Specification:
1.21 ± 0.055 lb. (19.4 ± 0.88 oz., 550g ± 25g)

8.

If no other components needs to be replaced, verify proper operation of the A/C.

Evaporator Temperature Sensor (ETS) Replacement Procedure:
1. Replace the Evaporator Temperature
Sensor by referring to the “Heating,
Ventilation and Air Conditioning → Air
conditioning System → Evaporator
Temperature
Sensor
→
Repair
procedures” chapter in the applicable
Shop manual on KGIS.
2.

If no other components needs to be replaced, verify proper operation of the A/C.

TSB: CLI046 Sportage (QL) July 2019

2

3

Page 7 of 7
SUBJECT:

REDUCED PERFORMANCE OR INOPERATIVE AIR CONDITIONING

AFFECTED VEHICLE RANGE:
Model

Production Date Range

Sportage (QL)

December 1, 2015 through January 4, 2017

REQUIRED PART:
Part Name

Part Number

Figure

Qty.

97701 D9000FFF

A/C
Compressor

1
97701 D9001FFF

Electronic
Control Valve (ECV)

97674 D3000FFF

1

Evaporator
Temperature Sensor (ETS)

97143 C5000FFF

1

R-1234YF
Refrigerant

UM016 CH113W1
UM016 CH113W3

*Only up to a
maximum of
1.21lb.
(550g) can be
claimed.

*For customer complaint cases for loss of refrigerant due to leaks only.
WARRANTY INFORMATION:
N Code: I14 C Code: ZZ5
Claim
Type

Causal P/N

Qty.

Repair
Description

Labor
Op Code

Op
Time

Replacement
P/N

Qty.

97674 D3000

0

A/C System Inspection

97701F02

0.4
M/H

N/A

0

97701 D9000

0

A/C System Inspection,
Compressor Replacement

97701F10

1.1
M/H

97701 D9000FFF
1
97701 D9001FFF
97701 D9000FFF

W

97701 D9000

97674 D3000

97143 C5000

0

0

0

A/C System Inspection,
ETS Replacement and
Compressor Replacement

97701F11

A/C System Inspection,
ECV Replacement and
Thermistor Replacement

97701F12

A/C System Inspection and
Thermistor Replacement

97701F13

1.2
M/H

1.0
M/H
0.5
M/H

1
97701 D9001FFF
97143 C5000FFF

1

97674 D3000FFF

1

97143 C5000FFF

1

97143 C5000FFF

1

Note: Op Time includes evacuate and recharge of the A/C refrigerant. Use sublet code
‘NPNOTHER’ for PAG oil for a maximum of $5.00

TSB: CLI046 Sportage (QL) July 2019