XXXXXXXXXXXXXXXXXXX IMPORTANT UPDATE XXXXXXXXXXXXXXXXXX

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COLD CLIMATE STATES ONLY
CT, DE, IL, IN, KY, MA, MD, ME, MI, MN, NH, NJ, NY, OH, PA, RI, VA, VT, WI & WV and District of
Columbia

TECHNICAL INSTRUCTIONS
FOR

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CORROSION-RESISTANT COMPOUND CAMPAIGN H0F
CERTAIN 2008 MODEL YEAR SEQUOIA

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CORROSION-RESISTANT COMPOUND APPLICATION

UPDATED 12-8-2017

Update 12-8-2017
- Update to Technician Certification Requirements

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Update 10-27-2017
- Update to Plug Installation Instructions

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COLD CLIMATE STATES ONLY
CT, DE, IL, IN, KY, MA, MD, ME, MI, MN, NH, NJ, NY, OH, PA, RI, VA, VT, WI & WV

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The repair quality of covered vehicles is extremely important to Toyota. All dealership technicians performing
this repair are required to successfully complete the most current version of the E-Learning course “Safety
Recall and Service Campaign Essentials”. The Technician must also be fitted for a NIOSH approved respirator.
To ensure that all vehicles have the repair performed correctly, technicians performing this repair are required to
currently hold at least one of the following certification levels:
• Maintenance Certified Technician and above
Always check which technicians can perform the recall remedy by logging on to
https://www.uotdealerreports.com. It is the dealership’s responsibility to select technicians with the above
certification level or greater to perform this repair. Carefully review your resources, the technician skill level, and
ability before assigning technicians to this repair. It is important to consider technician days off and vacation
schedules to ensure there are properly trained technicians available to perform this repair at all times.

•

I.

For a complete list of Site Selection Guidelines and, Fire, Building, and Zoning Codes
information for your state, please refer to the Dealer Information Packet. Please ensure
your dealership complies with all regulations set forth in this packet.
Keep records to comply with Federal/State/Local regulations and requirements. See the
Federal, State & Local Requirements Guide and any Supplements to that Guide.

OPERATION FLOW CHART
Verify Vehicle Eligibility:
1. Check the VIN range
2. Check the TIS vehicle Inquiry system
Yes

Is the vehicle registered in one of the Cold Climate States?
Yes
Did the vehicle pass the ZH9 frame inspection?

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No

No further action required.

No

Contact your regional
representative for assistance.

No

Yes

Remove the rust and clean the frame.

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Was perforation 10mm or larger found in the locations identified in
green below (during the rust removal and/or cleaning process)?

No

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Yes

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Apply the 712AM Internal CRC to the areas of the frame outlined in the
TI.

If applicable, proceed with Frame
Replacement as outlined in the
ZH9 TI.

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Install the Body Plugs after applying the 712AM
and before applying the Noxudol 300S.

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Apply Noxudol 300S (External Application) to the top, bottom and
sides of the frame as outlined in the TI.

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After applying the CRCs place a CRC Customer Information
Hang Tag on the rear-view mirror.

After 24 hours, return the vehicle to the customer.

Campaign Completed.

Note: Ensure to follow the entire procedure and perform all steps completely (e.g. inspection,
cleaning/rust removal, CRC application, one kit per vehicle, etc.) any deviation will be subject to
warranty claim debit.

2

II.

IDENTIFICATION OF COVERED VEHICLES
A.

COVERED VIN RANGE

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Notes:
• Vehicles currently registered in the Cold Climate States* or the District of Columbia (D.C.) that do not
have significant corrosion found are eligible for Corrosion-Resistant Compound (CRC) application to
the frame if it did NOT previously have the frame sprayed and/or had the frame previously replaced.
• Check TIS to confirm the VIN is covered in H0F. This will verify the vehicle is covered and has not
already been completed prior to dealer shipment or by another dealer.
• TMS warranty will not reimburse dealers for repairs conducted on vehicles that are not covered or
were completed by another dealer.
* CT, DE, IL, IN, KY, MA, MD, ME, MI, MN, NH, NJ, NY, OH, PA, RI, VA, VT, WI, & WV

III. PREPARATION
PARTS

Please be aware that only dealers in Cold Climate States will be allowed to order the following CRC kit.

Part No.
00289-S00KT-DS

Part Description
T00-Corros Res Kit (CRC Kit)

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Model
Sequoia

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The necessary CRC kits can be ordered through the chemical program provided by Dealer Tire
(Complete Maintenance Care). The CRC kits will be shipped directly from AMREP. Your dealership
should not order kits until you have confirmed an appointment. However, please keep in mind it will take
at least 5 business days for CRC kit delivery. Deliveries are only scheduled on business days.
Saturday deliveries are not available.
Qty/Unit
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The kit above includes the following parts:
Noxudol 300S – 3 Liters
Parker 712AM – 2 Liter

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1. When Ordering CRC Kits Please Note:
• Each kit will contain the exact amount of CRC for one vehicle.
• The CRC kits listed will be drop-shipped from AMREP, not your local PDC. Do not order
more than your immediate needs, as these materials are not returnable or refundable.
• Orders for these parts should be placed separately from orders of other drop ship
chemicals.
• Refer to the Appendix for the Safety Data Sheet (SDS).

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2. When Storing the CRC Kits Please Note:
• Follow local, state and federal regulations for hazardous materials storage and disposal
that are explained in the Hazardous Waste Management Section of the Federal, State and
Local Requirements Guide of the Dealer Information Packet.
• Store the CRC kits at room temperature (refer to the SDS for detailed instructions).

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A.

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SUPPORT MATERIALS
The following support materials can be ordered through the dealer’s facing PDC:
Part Number
Part Description
04007-18534

Plug Hole Kit CRC Application

Part Number

Qty
2
9
3
5
8
2
15
5
10
2
2
1
1
2

Part Description

Qty
1 per
vehicle

Plug Kit

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04007-23334

Part Name
PLUG, HOLE
PLUG, HOLE

Qty
2
8

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Part Number
90950-01A31
90480-A0002
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Part Name
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE

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Part Number
90950-01A24
90950-01987
90950-01990
90950-01994
90950-01993
90950-01988
90950-01A09
90950-01986
90950-01992
90950-01A06
90950-01826
90480-19374
90480-18492
90950-01539

Qty
1 per
vehicle

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B.

The following support materials can be ordered through the MDC:
Part Number
Part Description
Corrosion-Resistant Compound Customer Information Hang Tag*

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00411-11004

Qty
1 per
vehicle

* Additional CRC Customer Information Hang Tags can be ordered in packages of 50 through the MDC.

STANDARD TOOLS & EQUIPMENT
•
•
•
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•
•
•
•

Standard hand tools
Flat chisel
Scraper
Wire brush
Air nozzle
Infrared thermometer
Air coupler (quantity 2)
Magnet Kit (30 Rare Earth Magnets)

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SPECIAL EQUIPMENT
The following equipment was shipped to your dealership prior to the launch of LSC H0F.
Note: Due to federal, state and local regulations, each dealer is only allowed to have one set of
spray guns. Any old previous spray guns from previous campaigns should be disposed of in
accordance with local regulations.

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As a result, each participating dealer will have 2 total spray guns in their possession:
Equipment
Purpose
Application Area
Spray Gun
Noxudol 300S
Exterior Frame CRC Application
Spray Gun
712AM
Interior Frame CRC Application

The items below were previously shipped to your dealership for previous CRC campaigns.
Magnet Kit
• 30 Rare Earth Magnets – See section VI.C.1 “Attach Plastic Sheet” for details.

*Follow the CRC Support link located in the left bottom corner of the C.L.E.A.N DEALER webpage.