XXXXXXXXXXXXXXXXXXXXXX IMPORTANT UPDATE XXXXXXXXXXXXXXXXXXXXXX

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COLD CLIMATE STATES ONLY
CT, DE, IL, IN, KY, MA, MD, ME, MI, MN, NH, NJ, NY, OH, PA, RI, VA, VT, WI, WV and District of Columbia

TECHNICAL INSTRUCTIONS
FOR

LIMITED SERVICE CAMPAIGN H0F

CERTAIN 2005 - 2007 MODEL YEAR SEQUOIA

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CORROSION-RESISTANT COMPOUND APPLICATION

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COLD CLIMATE STATES ONLY

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CT, DE, IL, IN, KY, MA, MD, ME, MI, MN, NH, NJ, NY, OH, PA, RI, VA, VT, WI, WV and District of Columbia

UPDATED 12.8.17

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Update 12.8.17
• Updated Technician Certification Requirements

The repair quality of covered vehicles is extremely important to Toyota. All dealership technicians performing
this repair are required to successfully complete the most current version of the E-Learning course “Safety
Recall and Service Campaign Essentials”. The Technician must also be fitted for a NIOSH approved respirator.
To ensure that all vehicles have the repair performed correctly, technicians performing this repair are required to
currently hold at least one of the following certification levels:

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• Maintenance Certified Technician and above

Always check which technicians can perform the recall remedy by logging on to
https://www.uotdealerreports.com. It is the dealership’s responsibility to select technicians with the above
certification level or greater to perform this repair. Carefully review your resources, the technician skill level, and
ability before assigning technicians to this repair. It is important to consider technician days off and vacation
schedules to ensure there are properly trained technicians available to perform this repair at all times.

•

I.

For a complete list of site selection guidelines and, applicable fire, building, and zoning
code information for your state, please refer to the Dealer Information Packet. Please
ensure your dealership complies with all requirements and regulations set forth in the
applicable Dealer Information Packets and any Supplements.
Keep records to comply with Federal/State/Local regulations and requirements. See the
Dealer Packet for C0D and any Supplements to that Guide.

OPERATION FLOW CHART
Verify Vehicle Eligibility:
1. Check the TIS vehicle Inquiry system
Yes
Is the vehicle registered in one of the Cold Climate States?
Yes
Did the vehicle pass the ZH8 frame inspection?

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No

No further action required.

No

Contact your regional
representative for assistance.

No

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Remove the rust and clean the frame.

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Was perforation 10mm or larger found in the locations identified in
green below (during the rust removal and/or cleaning process)?

If applicable, proceed with Frame
Replacement as outlined in the
ZH8 TI.

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Apply the 712AM Internal CRC to the areas of the frame outlined in the
Technical Instructions.

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Install the Body Plugs after applying the 712AM
and before applying the Noxudol 300S.

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Apply Noxudol 300S (External Application) to the top, bottom and
sides of the frame as outlined in the TI.

After applying the CRCs place a CRC Customer Information
Hang Tag on the rear-view mirror.

After 24 hours, return the vehicle to the customer.

Campaign Completed.

Note: Ensure to follow the entire procedure and perform all steps completely (e.g. inspection,
cleaning/rust removal, CRC application, one kit per vehicle, etc.); any deviation will be subject to
warranty claim debit.

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IDENTIFICATION OF COVERED VEHICLES
A.
•

•
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COVERED VIN RANGE
Vehicles currently registered in the Cold Climate States* or the District of Columbia (D.C.) that do
not have significant corrosion found are eligible for Corrosion-Resistant Compound (CRC)
application to the frame if it did NOT previously have the frame sprayed and/or had the frame
previously replaced.
Check TIS to confirm the VIN is covered in H0F. This will verify the vehicle is covered and has
not already been completed prior to dealer shipment or by another dealer.
TMS warranty will not reimburse dealers for repairs conducted on vehicles that are not covered
or were completed by another dealer.

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II.

* CT, DE, IL, IN, KY, MA, MD, ME, MI, MN, NH, NJ, NY, OH, PA, RI, VA, VT, WI, and WV
**Refer to section V. for inspection procedures and criteria

III. PREPARATION
PARTS

Please be aware that only dealers in Cold Climate States will be allowed to order the following CRC kit.

Model
Sequoia

Part No.
00289-S00KT-DS

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The necessary CRC kits can be ordered through the chemical program provided by Dealer Tire
(Complete Maintenance Care). The CRC kits will be shipped directly from AMREP. Your dealership
should not order kits until you have confirmed an appointment. However, please keep in mind it will take
at least 5 business days for CRC kit delivery. Deliveries are only scheduled on business days.
Saturday deliveries are not available.
Part Description
T00-Corros Res Kit (CRC Kit)

Qty/Unit
1

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The kit above includes the following parts:
Noxudol 300S – 3 Liters
Parker 712AM – 2 Liter

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1. When Ordering CRC Kits Please Note:
• Each kit will contain the exact amount of CRC for one vehicle.
• The CRC kits listed will be drop-shipped from AMREP, not your local PDC. Do not order
more than your immediate needs, as these materials are not returnable or refundable.
• Orders for these parts should be placed separately from orders of other drop ship
chemicals.
• Refer to the Appendix for the Safety Data Sheet (SDS).

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2. When Storing the CRC Kits Please Note:
• Follow local, state and federal regulations for hazardous materials storage and disposal
that are explained in the Hazardous Waste Management Section of the Federal, State and
Local Requirements Guide of the Dealer Information Packet.
• Store the CRC kits at room temperature (refer to the SDS for detailed instructions).

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A.

3

SUPPORT MATERIALS
The following support materials can be ordered through the dealer’s facing PDC:
Part Number
Part Description
04007-18334
PLUG, HOLE KIT
The kit listed above includes the following parts:

•

Corrosion-Resistant Compound Customer Information Hang Tag*

Qty
1 per
vehicle

Additional CRC Customer Information Hang Tags can be ordered in packages of 50 through the MDC.

STANDARD TOOLS & EQUIPMENT
• Standard hand tools
• Flat chisel
• Scraper
• Wire brush
• Air nozzle
• Infrared thermometer
• Air coupler (quantity 2)

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Quantity
2
4
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The following support materials can be ordered through the MDC:
Part Number
Part Description
00411-11004

*

Part Description
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE
PLUG, HOLE

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Part Number
90950-01539
90480-18492
90950-01A09
90950-01987
90950-01983
90950-01984
90950-01A24

Qty
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SPECIAL EQUIPMENT
The following equipment was shipped to your dealership prior to the launch of LSC H0F.

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Note: Due to federal, state and local regulations, each dealer is only allowed to have one set of
spray guns. Any old previous spray guns from previous campaigns should be disposed of in
accordance with local regulations.

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As a result, each participating dealer will have 2 total spray guns in their possession:
Equipment
Purpose
Application Area
Spray Gun
Noxudol 300S
Exterior Frame CRC Application
Spray Gun
712AM
Interior Frame CRC Application
The items below were previously shipped to your dealership for previous CRC campaigns.
Magnet Kit
• 30 Rare Earth Magnets – See section VI.C.1 “Attach Plastic Sheet” for details.

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*Follow the CRC Support link located in the left bottom corner of the C.L.E.A.N DEALER webpage.

D.

MATERIALS & SUPPLIES (Locally Procured by Dealer)
• Protective eyewear
• Dust mask
• Appropriate NIOSH approved respirator** (Follow all Federal, State, Local
Environmental, Health and Safety Requirements such as OSHA Regulations. Please
refer to the SDS for details on the appropriate mask for each CRC.)
Example of a NIOSH**Notes:
approved respirator
• Refer to the SDS located in the Appendix for additional information on respirator use.
• It is up to the individual dealership to ensure compliance with OSHA regulations.

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If you require further assistance in regards to NIOSH approved respirators, we have found
3M® to be a useful reference/source.
3M® Technical Assistance:
1-800-243-4630
3M® Customer Service:
1-800-328-1667
3M® Web Site:
www.3m.com/occsafety
Protective gloves
Chemical Resistant Gloves (refer to SDS for specific type)
Masking tape
Duct tape
Fire-retardant poly sheeting (tarp) or covering (if you cannot purchase the tarp from a local supplier,
please refer to CRC Tips and Examples located on the C.L.E.A.N. DEALER website
(http://cleandealer.com) for a list of possible suppliers)
Plastic (Saran Wrap) sheet (for spray gun storage)
Partitions (The type, size, and number of partitions used will depend on each dealer’s facility.)
Shop cloth/paper towels
Funnel (quantity = 2)
Plastic sheet to contain the dripping 712AM during frame application, 3m x 3m (118in x 118in)
Garbage Bags

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IV. BACKGROUND

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Toyota has received a number of reports regarding Frame Corrosion on 2005 – 2010 model year Tacoma
vehicles, 2007-2008 Tundra vehicles, and 2005-2008 Sequoia vehicles. In these reports, customers have
indicated that vehicles operated in specific cold climate areas with high road salt usage may exhibit more-thannormal corrosion to the vehicle’s frame. This condition is unrelated to and separate from normal surface rust
which is commonly found on metallic surfaces after some years of usage and/or exposure to the environment.

• Because of variations in state and local laws, dealerships conducting H0F in certain states may

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VEHICLE INSPECTION WORK PROCEDURE

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