NHTSA ID Number: 10157728
Manufacturer Communication Number: QRG 2013 Golf GT
TSB/Document Date: 2019-04-08
Summary
2013 Volkswagen
Golf, GTI & Golf R (Quick Reference Specification Book): This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -Vehicle Lifting -Engines -Transmissions -Chassis
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TSB/Document ID: QRG 2013 Golf GT
Replacement Service Bulletin Number:
MFR Communication Date: 2012-10-30
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
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2013
Golf, GTI
& Golf R
Quick Reference
Specification Book
2013 Volkswagen Golf & GTI
Quick Reference Specification Book
Table of Contents
General Information....................................................... 1
Decimal and Metric Equivalents............................................1
Tightening Torque..................................................................2
Warnings and Cautions.........................................................4
Vehicle Identification...................................................... 9
Vehicle Identification Number (VIN) Location...........................9
VIN Decoder...........................................................................10
VIN on Longitudinal Member Extension................................. 11
Vehicle Data Label..................................................................12
Sales Codes.................................................................. 13
Engine Codes.........................................................................13
Transmission Codes...............................................................13
Vehicle Lifting............................................................... 14
Hoist and Jack Mounting Points..........................................14
Front.......................................................................................14
Rear........................................................................................15
ENGINES
Engine Mechanical – 2.0L CJAA (TDI)........................ 16
General, Technical Data......................................................16
Engine Number Location........................................................16
Engine Data............................................................................17
Engine Assembly - 2.0L CJAA (TDI)....................................18
Fastener Tightening Specifications.........................................18
Engine Mount Tightening Specifications.................................18
Transmission Mount Tightening Specifications.......................19
Pendulum Support Tightening Specifications.........................20
Engine Mount Bracket Tightening Specifications...................21
Crankshaft, Cylinder Block – 2.0L CJAA (TDI)....................22
Fastener Tightening Specifications.........................................22
Accessory Bracket Tightening Specifications.........................24
Crankshaft Dimensions..........................................................25
Piston and Cylinder Dimensions.............................................25
Piston Ring End Gaps............................................................25
Piston Ring Clearance............................................................25
VW Golf & GTI Quick Reference Specification Book •
September 2012
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Cylinder Head, Valvetrain – 2.0L CJAA (TDI)......................26
Fastener Tightening Specifications.........................................26
Valve Dimensions...................................................................27
Compression Pressures.........................................................27
Cylinder Head Cover Tightening Specifications.....................28
Cylinder Head Tightening Specifications................................29
Bearing Frame Tightening Specifications...............................30
Lubrication – 2.0L CJAA (TDI).............................................31
Fastener Tightening Specifications.........................................31
Cooling System – 2.0L CJAA (TDI).....................................32
Fastener Tightening Specifications.........................................32
Fuel Supply – 2.0L CJAA (TDI)...........................................32
Fastener Tightening Specifications.........................................32
Turbocharger – 2.0L CJAA (TDI).........................................33
Fastener Tightening Specifications.........................................33
Exhaust System – 2.0L CJAA (TDI)....................................33
Fastener Tightening Specifications.........................................33
Ignition/Glow Plug System – 2.0L CJAA (TDI)....................35
Fastener Tightening Specifications.........................................35
Diesel Fuel Injection – 2.0L CJAA (TDI)..............................35
Fastener Tightening Specifications.........................................35
ENGINE MECHANICAL – 2.0L CBFA, CCTA .............. 36
General, Technical Data......................................................36
Engine Number Location........................................................36
Engine Data............................................................................37
Engine Assembly – 2.0L CBFA, CCTA................................38
Fastener Tightening Specifications.........................................38
Crankshaft, Cylinder Block – 2.0L CBFA, CCTA..................39
Cylinder Block Bearing Shell Identification.............................39
Bearing Cap Bearing Shell Identification................................41
Fastener Tightening Specifications.........................................42
Crankshaft Dimensions..........................................................43
Piston Ring End Gaps............................................................43
Piston Ring Clearance............................................................43
Piston and Cylinder Dimensions.............................................43
Accessory Assembly Bracket Tightening Specifications.........44
Sealing Flange Tightening Specifications...............................45
Crankshaft Assembly Tightening Specifications.....................46
Cylinder Head, Valvetrain – 2.0L CBFA, CCTA...................47
Fastener Tightening Specifications.........................................47
Valve Dimensions...................................................................48
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VW Golf & GTI Quick Reference Specification Book
• September 2012
Compression Pressures.........................................................48
Cylinder Head Tightening Specifications................................49
Cylinder Head Cover Tightening Specifications.....................50
Crankcase Ventilation Tightening Specification......................51
Upper Timing Chain Cover Tightening Specifications............51
Lower Timing Chain Cover Tightening Specifications
with 15 Bolts.....................................................................52
Lower Timing Chain Cover Tightening Specifications
with 8 Bolts.......................................................................53
Lubrication – 2.0L CBFA, CCTA..........................................54
Fastener Tightening Specifications.........................................54
Upper Oil Pan Tightening Specifications................................54
Oil Pan Tightening Specifications...........................................55
Oil Separator Tightening Specification...................................56
Cooling System – 2.0L CBFA, CCTA...................................56
Fastener Tightening Specifications.........................................56
Coolant Pump Tightening Specification..................................57
Fuel Supply – 2.0L CBFA, CCTA.........................................57
Fastener Tightening Specifications.........................................57
Turbocharger, G-Charger – 2.0L CBFA, CCTA....................58
Fastener Tightening Specifications.........................................58
Turbocharger Tightening Specifications.................................59
Exhaust System – 2.0L CBFA, CCTA..................................60
Fastener Tightening Specifications.........................................60
Multiport Fuel Injection – 2.0L CBFA, CCTA........................60
Technical Data........................................................................60
Fastener Tightening Specifications.........................................61
Ignition – 2.0L CBFA, CCTA................................................62
Technical Data........................................................................62
Fastener Tightening Specifications.........................................62
ENGINE MECHANICAL – 2.0L CRZA........................... 63
General, Technical Data......................................................63
Engine Number Location........................................................63
Engine Data............................................................................64
Engine Assembly – 2.0L CRZA...........................................65
Fastener Tightening Specifications.........................................65
Engine Mount Tightening Specifications.................................65
Transmission Mount Tightening Specifications.......................66
Pendulum Support Tightening Specifications.........................67
Crankshaft, Cylinder Block – 2.0L CRZA.............................68
Upper Crankshaft Bearing Identification.................................68
VW Golf & GTI Quick Reference Specification Book •
September 2012
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Fastener Tightening Specifications.........................................69
Crankshaft Dimensions..........................................................70
Piston Ring End Gaps............................................................70
Piston Ring Clearance............................................................70
Piston and Cylinder Dimensions.............................................70
Accessory Assembly Bracket Tightening Specification..........71
Sealing Flange Tightening Specifications...............................72
Cylinder Head, Valvetrain – 2.0L CRZA...............................73
Fastener Tightening Specifications.........................................73
Valve Dimensions...................................................................74
Compression Pressures.........................................................74
Cylinder Head Tightening Specifications................................75
Cylinder Head Cover Tightening Specification.......................76
Lubrication – 2.0L CRZA.....................................................77
Fastener Tightening Specifications.........................................77
Oil Pan Tightening Specifications...........................................78
Cooling System – 2.0L CRZA..............................................79
Fastener Tightening Specifications.........................................79
Fuel Supply – 2.0L CRZA....................................................79
Fastener Tightening Specifications.........................................79
Turbocharger, G-Charger – 2.0L CRZA...............................80
Fastener Tightening Specifications.........................................80
Exhaust System – 2.0L CRZA.............................................81
Fastener Tightening Specifications.........................................81
Multiport Fuel Injection – 2.0L CRZA...................................81
Technical Data........................................................................81
Fastener Tightening Specifications.........................................82
Ignition – 2.0L CRZA...........................................................83
Technical Data........................................................................83
Fastener Tightening Specifications.........................................83
Engine Mechanical – 2.5L CBTA, CBUA..................... 84
General, Technical Data......................................................84
Engine Number.......................................................................84
Engine Data............................................................................85
Cylinder Numbering ...............................................................86
Engine Assembly – 2.5L CBTA, CBUA................................87
Fastener Tightening Specifications.........................................87
Engine Mount Tightening Specifications.................................87
Transmission Mount Tightening Specifications.......................88
Pendulum Support Tightening Specifications.........................89
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VW Golf & GTI Quick Reference Specification Book
• September 2012
Crankshaft, Cylinder Block – 2.5L CBTA, CBUA.................90
Crankshaft Upper Bearing Shell (for Cylinder Block)
Allocation..........................................................................90
Crankshaft Lower Bearing Shell (for Bearing Cap)
Allocation..........................................................................91
Fastener Tightening Specifications.........................................92
Crankshaft Dimensions..........................................................93
Piston and Cylinder Dimensions.............................................93
Piston Ring End Gap..............................................................94
Piston Ring Clearance............................................................94
Cylinder Head, Valvetrain – 2.5L CBTA, CBUA...................95
Fastener Tightening Specifications.........................................95
Valve Dimensions...................................................................96
Compression Pressures.........................................................96
Cylinder Head Cover Tightening Specification.......................97
Cylinder Head Tightening Specifications................................98
Guide Frame Tightening Specifications..................................99
Lubrication – 2.5L CBTA, CBUA........................................100
Fastener Tightening Specifications.......................................100
Cooling System – 2.5L CBTA, CBUA................................101
Fastener Tightening Specifications.......................................101
Fuel Supply – 2.5L CBTA, CBUA.......................................101
Fastener Tightening Specifications.......................................101
Exhaust System, Emission Controls –
2.5L CBTA, CBUA..............................................................102
Fastener Tightening Specifications.......................................102
Secondary Air Injection Pipe Tightening Specifications........103
Multiport Fuel Injection – 2.5L CBTA, CBUA.....................104
Fastener Tightening Specifications.......................................104
Lower Air Filter Housing
Bolt Tightening Specifications .......................................104
Ignition – 2.5L CBTA, CBUA..............................................105
Fastener Tightening Specifications.......................................105
Technical Data......................................................................105
TRANSMISSIONS
Manual Transmission – 0A4...................................... 106
General, Technical Data....................................................106
Transmission Identification...................................................106
Codes Letters, Transmission Allocation and Capacities.......108
VW Golf & GTI Quick Reference Specification Book •
September 2012
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Clutch – 0A4......................................................................109
Fastener Tightening Specifications.......................................109
Controls, Housing – 0A4....................................................110
Fastener Tightening Specifications....................................... 110
Transmission to Engine Tightening Specifications............... 111
Transmission Mount Bracket to Transmission Bolt
Tightening Specification................................................. 112
Transmission Mount to Transmission Mount Bracket Bolt
Tightening Specification................................................. 113
Transmission Support to Transmission Bracket and
Transmission Bolt Tightening Specification.................... 114
Reverse Shaft Support to Transmission Housing Bolt
Tightening Sequence and Specification......................... 115
Gears, Shafts – 0A4..........................................................116
Fastener Tightening Specification........................................ 116
Determining Shim Thickness................................................ 116
Adjustment Shim Table......................................................... 116
Manual Transmission – 02Q.......................................118
General, Technical Data....................................................118
Transmission Identification................................................... 118
Codes Letters, Transmission Allocation and Capacities.......120
Clutch – 02Q......................................................................121
Fastener Tightening Specifications.......................................121
Controls, Housing – 02Q...................................................122
Transmission to Engine Tightening Specifications...............122
Front Wheel Drive Fastener Tightening Specifications.........122
Adjustment Shim Table.........................................................123
Rear Final Drive, Differential – 02Q...................................124
Fastener Tightening Specifications.......................................124
All Wheel Drive Fastener Tightening Specifications.............124
Transmission Mount.............................................................125
Brace under Diaphragm.......................................................126
Transmission Bracket to Transmission.................................127
Identification on Transmission..............................................128
Automatic Transmission – 09G................................. 129
General, Technical Data....................................................129
Identification on Transmission..............................................129
Code Letters, Assembly Allocation and Ratios.....................130
Controls, Housing..............................................................131
Fastener Tightening Specifications.......................................131
Transmission to Engine Tightening Specifications...............132
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VW Golf & GTI Quick Reference Specification Book
• September 2012
Gears, Hydraulic Controls – 09G.......................................133
Fastener Tightening Specifications.......................................133
Transmission Fluid Pan Tightening Specification.................134
Direct Shift Gearbox (DSG) Transmission – 02E..... 135
General, Technical Data....................................................135
Identification on Transmission..............................................135
Transmission Allocation Codes.............................................137
Controls, Housing (DSG) – 02E........................................138
Fastener Tightening Specifications.......................................138
Mechatronic Tightening Specifications.................................139
Oil Pump Tightening Specifications
Without Countersunk Bolt..............................................140
With Countersunk Bolt..........................................................140
Oil Pump Cover Tightening Specifications...........................141
Transmission Mount Tightening Specifications.....................142
Transmission to Engine Tightening Specifications...............143
CHASSIS
Suspension, Wheels, Steering.................................. 144
Front Suspension..............................................................144
Fastener Tightening Specifications.......................................144
Rear Suspension...............................................................146
Fastener Tightening Specifications.......................................146
Self-Leveling Suspension..................................................148
Fastener Tightening Specifications.......................................148
Wheels, Tires, Wheel Alignment........................................148
Fastener Tightening Specifications.......................................148
Wheel Alignment Data.......................................................149
Wheel Alignment Specified Values.......................................149
Steering.............................................................................154
Fastener Tightening Specifications.......................................154
Brake System.............................................................. 156
General, Technical Data....................................................156
Vehicle Data Sticker PR Number Allocation.........................156
Front Brakes.........................................................................157
Rear Brakes..........................................................................157
Brake Master Cylinder and Brake Booster...........................157
Front Brakes.........................................................................158
Rear Brakes C38..................................................................160
VW Golf & GTI Quick Reference Specification Book •
September 2012
vii
Anti-lock Brake System (ABS)...........................................161
Fastener Tightening Specifications.......................................161
Mechanical Components...................................................161
Fastener Tightening Specifications.......................................161
Hydraulic Components......................................................162
Fastener Tightening Specifications.......................................162
Body............................................................................. 163
Air Gap Body Dimensions.................................................163
Body, Front...........................................................................163
Body, Center.........................................................................164
Body, Rear............................................................................165
Body Exterior.....................................................................166
Bulkhead, Front Fender Tightening Specifications...............166
Lock Carrier Tightening Specifications.................................166
Underbody Trim, Noise Insulation Tightening
Specifications.................................................................166
Tunnel Bridge, Plenum Chamber Tightening
Specifications.................................................................167
Front Hood Tightening Specifications...................................167
Rear Lid, Fuel Filler Door Tightening Specifications.............167
Front and Rear Door Tightening Specifications....................167
Sunroof Tightening Specifications........................................168
Front Bumper Tightening Specifications...............................168
Rear Bumper, Trailer Hitch Tightening Specifications..........168
Mirror Tightening Specifications...........................................168
Exterior Equipment Tightening Specifications......................168
Body Interior......................................................................169
Storage Compartments, Covers and Trim Tightening
Specifications.................................................................169
Passenger Protection Fastener Tightening Specifications...169
Interior Trim Fastener Tightening Specifications..................170
Seat Frames Fastener Tightening Specifications.................170
Heating, Ventilation and Air Conditioning................ 171
General, Technical Data....................................................171
Refrigerant Oil Distribution...................................................171
Refrigerant R134a Vapor Pressure Table.............................172
Heating, Ventilation............................................................173
Fastener Tightening Specifications.......................................173
Air Conditioning.................................................................174
Fastener Tightening Specifications.......................................174
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VW Golf & GTI Quick Reference Specification Book
• September 2012
Electrical System........................................................ 175
Electrical Equipment..........................................................175
Battery, Starter, Generator, Cruise Control Fastener
Tightening Specifications...............................................175
Windshield Wiper/Washer Tightening Specifications............176
Exterior Lights, Switches Tightening Specifications.............176
Interior Lights, Switches Tightening Specifications...............176
Wiring Tightening Specification............................................176
Left E-box in Engine Compartment Tightening
Specifications.................................................................177
DTC Chart.................................................................... 178
Engine Codes CBFA..........................................................178
Fuel and Air Mixture,
Additional Emission Regulations....................................178
Ignition System.....................................................................185
Additional Exhaust Regulation..............................................187
Speed and Idle Control.........................................................189
Control Module and Output Signals......................................189
Fuel and Air Ratios Control Module......................................191
Additional Emissions Regulations........................................194
DTC Chart.................................................................... 196
Engine Codes CCTA..........................................................196
Fuel and Air Mixture,
Additional Emission Regulations....................................196
Ignition System.....................................................................202
Additional Exhaust Regulation..............................................204
Speed and Idle Control.........................................................205
Control Module and Output Signals......................................205
Fuel and Air Ratios Control Module......................................207
Additional Emissions Regulations........................................210
DTC Chart.....................................................................211
Engine Codes CJAA .........................................................211
Fuel and Air Mixture,
Additional Emission Regulations.................................... 211
Fuel and Air Ratios Control Module .....................................222
Ignition System.....................................................................223
Additional Exhaust Regulation..............................................224
Speed and Idle Control.........................................................228
Control Module and Output Signals......................................229
VW Golf & GTI Quick Reference Specification Book •
September 2012
ix
DTC Chart.................................................................... 233
Engine Codes CRZA.........................................................233
Fuel and Air Mixture, Additional Emission Regulations........233
Ignition System.....................................................................239
Additional Exhaust Regulation..............................................241
Speed and Idle Control.........................................................242
Control Module and Output Signals......................................242
Fuel and Air Ratios Control Module......................................244
Additional Emissions Regulations........................................246
DTC Chart.................................................................... 248
Engine Codes CBTA, CBUA..............................................248
Fuel and Air Mixture,
Additional Emission Regulations....................................248
Ignition System.....................................................................256
Additional Exhaust Regulation..............................................258
Speed and Idle Control.........................................................260
Control Module and Output Signals......................................260
Fuel and Ratio Control Module.............................................262
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VW Golf & GTI Quick Reference Specification Book
•
Sepetember 2012
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