NHTSA ID Number: 10157514
Manufacturer Communication Number: V011332 2035530
TSB/Document Date: 2019-04-08
Summary
Technical Bulletin (Internal Control Processor issues): This bulletin involves selectively erasing and reprogramming the Powertrain Control Module (PCM) with new software
Technical Bulletin
Model(s)
Year
Routan
2014
Eng. Code
Trans. Code
VIN Range From
VIN Range To
All
All
All
3.6L
(CJRA)
Condition
01 13 32 October 22, 2014 2035530
Update Programming, MIL ON, DTC P0606- Internal Control Processor Stored in ECM Fault Memory
This bulletin involves selectively erasing and reprogramming the Powertrain Control Module (PCM) with new
software.
Note:
th
This bulletin only applies to vehicles built before September 7 2013.
Technical Background
A small number of customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further
investigation the Technician may find that the following Diagnostic Trouble Code has been set:
DTC
P0606
Description
Internal Control Processor
Tip:
• wiTECH™ UPDATE PROGRAMMING FILES FOR THIS BULLETIN MUST BE RETRIEVED FROM THE
INTERNET.
•wiTECH™ SOFTWARE LEVEL MUST BE AT RELEASE 13.04.7 OR HIGHER FOR THIS BULLETIN.
•StarMOBILE™ SOFTWARE LEVEL MUST BE AT RELEASE 10.01 OR HIGHER FOR THIS BULLETIN
Production Solution
Improved PCM software has been introduced in production as of September 7th, 2013.
Page 1 of 4
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
Using a Scan Tool (wiTECH) with ElsaPro and the appropriate Diagnostic Procedures, verify all engine systems
are functioning as designed. If DTC's are present record them on the repair order and repair as necessary before
proceeding further with this bulletin.
Check the PCM part number in the table below. If the part number is already at the new part number level or
higher this TB does not apply. Additional diagnosis is required. Refer to ElsaPro for the correct diagnostic
procedure.
Repair Procedure
Vehicle Control Module
Old Part Number
New Part Number
68206611AD
68206611AE
Note:
Install a battery charger to ensure battery voltage does not drop below 13.2 volts. Do not allow the charging
voltage to climb above 13.5 volts during the programming process.
If this reprogramming process is interrupted / aborted, the reprogramming should be restarted.
• Reprogram the PCM with the latest software. Help using the wiTECH Diagnostic Application for flashing control
modules is available through the wiTECH Diagnostic Application. For instructions select the “HELP” tab on
upper portion of the wiTECH window, then “HELP CONTENTS”. This will open the Welcome to wiTECH Help
screen where help topics can be selected.
• After PCM reprogramming, Clear any DTC's that may have been set in other modules due to reprogramming.
The wiTECH application will automatically present all DTCs after the flash and allow the tech to clear them.
• Clear the Variable Line Pressure (VLP) Counters, found in the Misc Function menu for the PCM ECU.
• Perform the Quick Learn function, found in the Misc Function menu for the PCM ECU.
Page 2 of 4
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
Note:
th
This bulletin only applies to vehicles built before September 7 2013.
All Routan pre and post road test, StarMOBILE and wiTECH time units are included in the labor operation.
Therefore, no road test time units will appear in the designated area within the warranty table.
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Routan
2014
Eng. Code(s)
Trans. Code(s)
VIN Range
From
VIN Range To
All
All
All
3.6L
(CJRA)
SAGA Coding
Claim Type:
Use applicable Claim Type
1)
Damage
HST
Damage Location (Depends on
Service No.)
CWM2035530
Use applicable when indicated in
ElsaPro (L/R)
Service Number:
Code
2470
0039
Parts Manufacturer
Routan
3)
USM
Labor Operation : Update Programming
24702599 = 40 TU
Causal Part: Select Labor Operation
24702599
Diagnostic Time
2)
4)
GFF Time expenditure
01500000 = 00 TU max.
NO
Road Test
01210002 = 00 TU
NO
01210004 = 00 TU
Technical Diagnosis
01320000 = 00 TU max.
NO
Page 3 of 4
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Claim Comment: Input “As per Technical Bulletin 2035530” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policy Procedures Manual.
Required Parts and Tools
No Special Parts required.
Tool Description
Tool No:
Midtronics Battery Tester/Charger
InCharge 940 (INC 940)
StarMOBILE Tester Kit
CH9401 (Software level 10.01.23 or higher)
wiTECH Desktop Client
(Software level 13.04.7 or higher)
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 4 of 4
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
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TSB/Document ID: V011332 2035530
Replacement Service Bulletin Number:
MFR Communication Date: 2013-10-23
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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