NHTSA ID Number: 10156728
Manufacturer Communication Number: SIL 8-TC10-16 Re
TSB/Document Date: 2019-04-08
Summary
Announcement to highlight modifications to the A65 Transmission Control Module (TCM) and rear cover modifications and its effect on interchangeability
Revisions to this document are noted
by a stripe in the lefthand margin
SUBJECT:
SIL 8TC1016, Rev. A
March, 2016
Page 1 of 3
TC10 HARDWARE MODIFICATION A65 TCMs, Rear Covers, and Interchangeability
MODELS AFFECTED:
TC10 Product Family Transmissions
SERIAL NUMBERS AFFECTED:
8810001001 to 8810001870
Effective February 2016, Allison Transmission, Inc. is making some modifications for the TC10 model.
The purpose of this Service Information Letter (SIL) is to highlight the A65 Transmission Control Module (TCM)
and rear cover modifications which occurred in February, 2016 and how this hardware change can affect
the interchangeability of these components when repairing a transmission or when used in the building of
Allison ReTran® Transmissions. This SIL will also outline the appropriate service procedures to address any
interchangeability issues with the current and former components.
Table 1. Rear Cover, A65 TCM, and Associated Hardware Part Numbers
P/N for S/N 8810001001
to S/N 8810001869
Part Name
P/N Beginning with S/N
8810001870
Description of Change
A65 TCM
29550693
29557007
Removal of brackets,
bushings, and isolators.
Machined steps removed
from TCM housing.
TCM Mounting Bracket (Left)
29557908
N/A
No longer Required
TCM Mounting Bracket
(Right)
29557909
N/A
No longer Required
Isolator Mount
29554722
N/A
No longer Required
Mounting Grommet Bushing
29554723
N/A
No longer Required
M8 Thread Forming Bolt
N/A
29557407
Required for service
of 29557007 with 29553926
Rear Cover
29553926
29557408
Relocation of TCM mounting
bolt holes
SA / SL7773EN
3125274
Copyright © 2016 Allison Transmission, Inc. All Rights Reserved.
SIL 8TC1016, Rev. A
March, 2016
Page 2 of 3
Interchangeability:
Table 2. Interchangeabilty
Part Name
Current P/N
Former P/N
8810001001
8810001869
Service With
Former P/N
Maintained For
Service
29557007 29557908
29557909
29554722
29554723
29557407
Beginning With
S/N 8810001870
Service With
A65 TCM
29557007
29550693
No
29557007
TCM Mounting
Bracket (Left)
N/A
29557908
Yes
29557908
N/A
TCM Mounting
Bracket (Right)
N/A
29557909
Yes
29557909
N/A
Isolator Mount
N/A
29554722
Yes
29554722
N/A
Mounting
Grommet Bushing
N/A
29554723
Yes
29554723
N/A
M8 Thread
Forming Bolt
29557407
N/A
N/A
29557407
N/A
Rear Cover
29557408
29553926
No
29557007
29557408
29557408
Parts Modifications:
The brackets, isolator mounts, and mounting grommet bushings have been removed from the current A65
TCM P/N 29557007 design. Improvements have been made to the internal components of the TCM which no
longer require the use of the aforementioned components. The machined steps on the TCM housing have also
been removed from the current TCM design.
The TCM mounting bolt hole locations have changed on the current rear cover P/N 29557408. This change
requires that the current A65 TCM P/N 29557007 is to be used with the current rear cover P/N 29557408. Former
A65 TCM P/N 29550693 is NOT to be used with rear cover P/N 29557408 due to lack of bolt support when the
brackets are removed.
Service Procedure When Replacing Former A65 TCM:
A65 TCM Removal
1. Loosen the bolt in the 24way OEM vehicle wiring harness connector.
2. Disconnect the OEM vehicle wiring harness from the 24way TCM connector.
3. Loosen the bolt in the 40way external wiring harness connector.
4. Disconnect the external wiring harness from the 40way TCM connector.
5. Remove the four bolts securing the former A65 TCM P/N 29550693 to the former rear cover P/N 29553926.
6. Remove the former A65 TCM P/N 29550693 from the former rear cover P/N 29553926.
Copyright © 2016 Allison Transmission, Inc. All Rights Reserved.
SIL 8TC1016, Rev. A
March, 2016
Page 3 of 3
7. Loosen the four bolts securing the isolator brackets to the former A65 TCM P/N 29550693.
8. Remove the isolator brackets, isolator mounts, and mounting grommet bushings from the former A65
TCM P/N 29550693.
A65 TCM Installation
1. Using four M8X1.25 Taptite® bolts, secure the isolator brackets, mounting grommet bushings, and isolator
mounts to the current A65 TCM P/N 29557007. Tighten the four bolts to 3139 N∙m (2329 lb ft).
NOTE: Being that Taptite® bolts are thread forming, it is recommended that the bolts are snugged,
backed out, and then properly torqued.
2. Install the current A65 TCM P/N 29557007 with TCM hardware onto the former rear cover P/N 29553926.
3. Install the four bolts that secure the TCM to the rear cover. Tighten the bolts to 1013 N∙m (710 lb ft).
4. Connect the external wiring harness to the 40way TCM connector.
5. Tighten the bolt securing the 40way external wiring harness connector to the TCM, to 23 N∙m (1224 lb in).
6. Connect the OEM vehicle wiring harness to the 24way TCM connector.
7. Tighten the bolt securing the 24way OEM vehicle wiring harness connector to the TCM, to 23 N∙m (1224
lb in).
Service Procedure When Replacing Current A65 TCM:
A65 TCM Removal:
1. Loosen the bolt in the 24way OEM vehicle wiring harness connector.
2. Disconnect the OEM vehicle wiring harness from the 24way TCM connector.
3. Loosen the bolt in the 40way external wiring harness connector.
4. Disconnect the external wiring harness from the 40way TCM connector.
5. Remove the four bolts securing the current A65 TCM P/N 29557007 to the current rear cover P/N 29557408.
6. Remove the current A65 TCM P/N 29557007 from the current rear cover P/N 29557408.
A65 TCM Installation:
1. Install the current A65 TCM P/N 29557007 onto the current rear cover P/N 29557408.
2. Install the four bolts that secure the TCM to the rear cover. Tighten the bolts to 1013 N∙m (710 lb ft).
3. Connect the external wiring harness to the 40way TCM connector.
4. Tighten the bolt securing the 40way external wiring harness connector to the TCM, to 23 N∙m (1224 lb in).
5. Connect the OEM vehicle wiring harness to the 24way TCM connector.
6. Tighten the bolt securing the 24way OEM vehicle wiring harness connector to the TCM, to 23 N∙m (1224
lb in).
Copyright © 2016 Allison Transmission, Inc. All Rights Reserved.
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TSB/Document ID: SIL 8-TC10-16 Re
Replacement Service Bulletin Number:
MFR Communication Date: 2016-03-03
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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