NHTSA ID Number: 10156577
Manufacturer Communication Number: IK1201241
TSB/Document Date: 2019-04-03
Summary
7IK120124103/18/2019InternationalMaxxForce 7, DT, 9, 10, 11, 13 engines2007 thru 2012ECM Calibration for DPF Replacement
IK1201241 - ECM Calibration for DPF Replacement
Page 1 of 5
CANADA, UNITED
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PUERTO RICO
ISIS, Bus ISIS,
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Document
IK1201241
ID:
Revision:
22
Major
System:
ENGINES
Created:
11/19/2014
Current
Language:
English
Last
Modified:
3/18/2019
Other
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NONE
Author:
Bobby
Christopher
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Title : ECM Calibration for DPF Replacement
Applies To : 2007- 2009 MaxxForce DT/9/10. 2010-2012 MaxxForce DT/9/10,
2007-2009 MaxxForce V8, 2008-2009 MaxxForce 11/13
CHANGE LOG
Please refer to the change log text box below for recent changes to this article:
03/18/2019 ‐ Updated the DPF size "identifier" table under repair steps
01/24/2019 ‐ Edited article coding
12/17/2018 ‐ update For MaxxForce 13 Engines (2008‐2009) calibration is stili investigation
11/29/2018 ‐ Changed MaxxForce 11 "Update to" calibration name from OCXXFCMA to
OCXXFCME
05/01/2018 ‐ Corrected engine application criteria (2010‐2012 Maxxforce DT/9/10)
DESCRIPTION
This document will guide the user through programming of the ECM to ensure the
calibration correlates with the Diesel Particulate Filter (DPF) type. This document is only to be
followed after diagnostics and/or Tech Services have determined a replacement DPF is
needed.
SERVICE PARTS INFORMATION
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IK1201241 - ECM Calibration for DPF Replacement
Page 2 of 5
Use Table 1 for ordering NEW DPF for 2007-2009 I6
engines:
(Do not install V8 DPFs on I6 engines. The DPF substrate is different and may cause
issues if used on the incorrect engine).
Table 1
Part Being
Replaced
Replacement Options
Additionally Needed
2593981C91 →
New Part2517331C91
2593986C1 (1) Gasket
2593998C1 (1) Gasket
2610171C1 (1) Clamp
5010836R91 →
New Part2517331C91
2593986C1 (1) Gasket
2593998C1 (1) Gasket
2610171C1 (1) Clamp
2594363C91 →
New Part2514351C91
No Reman Available
5010838R91 →
New Part2514351C91
No Reman Available
New Part2612521C91
2594165C91 →
Reman Part5010853R1
New Part2612521C91
5010830R91 →
Reman Part5010853R1
New Part2611630C91
2594356C91 →
Reman Part5010852R1
New Part2611630C91
5010834R91 →
2594131C91 →
Reman Part5010852R1
New Part2612521C91
ECM Calibration
Required.
Refer to Table in
Repair Steps
2594129C1 (1) Gasket
2593998C1 (1) Gasket
2610171C1 (1) Clamp
2594129C1 (1) Gasket
2593998C1 (1) Gasket
2610171C1 (1) Clamp
2594129C1 (2) Gasket
2594128C1 (2) Clamp
2610171C1 (1) Band
Clamp
2594129C1 (2) Gasket
2594128C1 (2) Clamp
2610171C1 (1) Band
Clamp
2593986C1 (1) Gasket
2593998C1 (1) Gasket
2593986C1 (1) Gasket
2593998C1 (1) Gasket
2594129C1 (2) Gasket
2594128C1 (2) Clamp
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IK1201241 - ECM Calibration for DPF Replacement
5010832R91 →
Page 3 of 5
Reman Part5010853R1
2610171C1 (1) Band
Clamp
New Part2612521C91
2594129C1 (2) Gasket
2594128C1(2) Clamp
2610171C1 (1) Band
Clamp
Reman Part5010853R1
Use Table 2 for ordering NEW DPF for 2007-2009 V8
engines:
Table 2
Part Being
Replaced
2593981C91 →
Replacement Options
ECM Calibration
New Part- 2604873C91
Reman Part- 5010847R1
New Part- 2604873C91
5010836R91 →
Reman Part- 5010847R1
New Part- 2605837C1
2594131C91 →
Reman Part- 5010850R1
Required.
Refer to Table in
Repair Steps
New Part- 2605837C1
5010832R91 →
Reman Part- 5010850R1
New Part- 2514788C91
2594363C91 →
No Reman Available
Use Table 3 for ordering a new DPF for 2008-2009
MaxxForce 11 & 13 engines:
(Calibration must be updated when installing new DPF parts, Failure to update
calibration will result in a failed DPF component)
Table 3
Part Being
Replaced
Replacement Options
2601229C91
2601229C92
2596665C91
2596665C92
Aftertreatment Module
Calibration
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IK1201241 - ECM Calibration for DPF Replacement
Page 4 of 5
Required.
Refer to Table in Repair
Steps
REPAIR STEP(s)
For I6 Engines:
If replacing DPF that requires an ECM Calibration, start a Programming Support case file with
current ECM calibration identified in the case description.
The DPF size "identifier" is the third letter in the calibration name:
Engine
Current Calibration
Updated Calibration
2007-2009
G or K
H or M
2010-2012
L
R
For Example:
ECM Calibration for Production
DPF (discontinued)
ECM Calibration for Service
DPF (current)
P_G_SKR2
P_H_SMR0
P_K_SKR2
P_M_SMR0
For V8 Engines:
Year
Current Calibration
Updated Calibration to be
used with 2010 DPF
2007-2009
PRD2SGx4
PRD2SGx5
For MaxxForce 11 Engines (2008-2009):
Aftertreatment module calibration is required when using the parts in the table below:
Year
Current Calibration
(example)
Updated Calibration to be
used with DPFs listed in
Table 3
2008-2009
OCXXFCMD
OCXXFCME*
For (2008-2009) MaxxForce 13 Engines, calibration is under investigation and
Programming support is needed.
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IK1201241 - ECM Calibration for DPF Replacement
Page 5 of 5
Tech Service case required to complete aftertreatment module calibration update
Programming Instructions:
IK2600010 - NETS Programming and Troubleshooting Guide
If there are any issues programming, start a Programming Tech Service case file.
WARRANTY INFORMATION
Warranty Claim Coding:
Group: 12000- Engines
Noun:
716- Reprogram Engine - Calibration
- Link to the Coding Manual: Click Here
Standard Repair Time(s):
Step
Description
Chassis
SRT
ELECTRONIC CONTROL
MODULE (ECM OR ECM/IDM) - ALL
ENGINE, PROGRAM
DT/9/10
A123510K
ELECTRONIC CONTROL
MODULE (ECM OR ECM/IDM) - ALL
ENGINE, PROGRAM
DT/9/10
2010
Emissions
A12-3510T
ELECTRONIC CONTROL
MODULE (ECM OR ECM/IDM) - ALL
MaxxForce 7
ENGINE, PROGRAM
-Link to the Standard Repair Time Manual: Click Here
Hide Details
Hours
Click
Here
A12-3510J
Feedback Information
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Staff
ID
Client
ID
Comments
You received the following feedback From: dy35478 - Steve Ziegler Email Address:
[email protected] Job Classification: SA003, Salesperson Dealer:
DY35478
SELKING INTERNATIONAL
Feedback: The title of this article says it applies to 2010-2012 I6
engines as well. Is there supposed to be a DPF identifier table for that engine?
Created
Date
3/20/2019
7:21:57 AM
Copyright © 2019 Navistar, Inc.
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TSB/Document ID: IK1201241
Replacement Service Bulletin Number:
MFR Communication Date: 2019-03-18
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
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