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NHTSA ID Number: 10156567

Manufacturer Communication Number: Circular 60D8

TSB/Document Date: 2019-04-03


Summary

In-Line Fuses for Sunroof LED Modules


in determining the correct work to be done and
corresponding parts associated.
Proceed to Section B

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized VolkswageneBay logo dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019

60D8 Page 7 of 25

Section B – Inspect for Previous In-Line Fuse Installation

Slide the sunroof open completely.

Open the sunshade completely.

To avoid dirtying the headliner, clean the
-T40233-.

At the front of the headliner, push the -T40233between the sunroof frame and the
headliner and loosen the front of the headliner.
NOTE

Center light assembly, sun visor and grab handle
shown removed. The center light assembly, sun
visors and grab handles do not require removal.
TIP
Use masking tape or other means to prevent dirtying
the headliner.
Inspect for previous installation of in-line fuses:

If the fuses are found to be already installed
, and the panoramic roof ambient
light LED’s are functioning properly:
o

Reinstall the headliner in reverse
order of inspection.
All work is
complete.

o

Proceed to Section E.

If the fuses are NOT installed:
o

Proceed to Section C and install the
in-line fuses.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 VolkswageneBay logo Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019

60D8 Page 8 of 25

Section C – Install In-Line Fuses

Remove rear view mirror base cover (versions
without front camera):

Using -3409-, unclip retaining plate from
the headliner frame .

Disengage clips from front cover .

Remove retaining plate with cover .

Remove rear view mirror base cover (versions with
front camera):

Using the -T10383/1- unclip the cover for
the front camera from the retainer in the
front area of the roof console.

Using the wedge push the cover of the
front camera slightly downward carefully.

A gap will be built between the installed mirror
covers , .

Using the -3409- push the locking tab of
the left mirror cover .

First remove the right mirror cover .

Then remove the left mirror cover .

Remove the cover of the front camera .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019

60D8 Page 9 of 25

Remove overhead light switch assembly:

Using the -3409-, pry the diffusion lens from
the light switch assembly in the areas marked
by .

If equipped, release and disconnect the
connectors.

TIP
When removing the diffusion lens, the light
assembly may also come out at the same time.

Push the catches in the direction of and remove the light switch assembly.

Release and disconnect the connectors.

Remove all four roof grab handles:

Fold the roof grab handle downward and
remove the caps using an angled
screwdriver, 90° pick or similar tool.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized VolkswageneBay logo dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019

60D8 Page 10 of 25

Fold the roof grab handle downward and
push the -T10518A- all the way into the left
retainer .

Leave the -T10518A- inserted and carefully
pull on the roof grab handle near the left
retainer.

Repeat procedure for the right retainer.

TIP
The assembly aids for the grab handles will be loose
in the headliner after removing the grab handles.
Make sure they are reinstalled in the event they fall
out.

Remove both instrument panel side covers:

Loosen the instrument panel side cover
with the -3409- in the area of the catches
.

Remove the cover rearward from the A-pillar
gap cover.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019

60D8 Page 11 of 25

Remove both A-pillar gap covers:

Unclip the A-pillar gap cover from the Apillar upper trim panel and A-pillar lower trim
panel .

Loosen and remove the A-pillar gap cover
from the door seal molding.

Remove both A-pillar trims:
WARNING
Ensure the head curtain airbag is not damaged
when removing the A-pillar trim.

Pull top of A-pillar trim away from
headliner in direction of .

Clips will disengage from the body, but will
remain in place due to the safety pins.

Slide clips out of the mounts on the Apillar trim.
NOTE

The holes for clips on the A-pillar are
slotted to allow the clips to slide out of the
mounts on the A-pillar trim.

The clips will be replaced>.
Remove A-pillar trim in direction of .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019

60D8 Page 12 of 25

Disengage both upper B-pillar trims:

Move seat belt height adjuster to the lowest
position.

Starting at the bottom, disengage the B-pillar
upper trim panel at the door seal by placing the -T10383- on the front edge
of the trim panel.

Unclip the B-pillar upper trim panel from
the B-pillar lower trim panel
by placing the -T10383- on the lower edge of
the trim panel.

Remove the B-pillar upper trim panel from
the mount on the body by pivoting
the trim panel slightly inward and pulling it
downward.

TIP
There is no screw at the top of the B-pillar trim.

Remove both sun visor center supports:

Disengage the sun visor at the sun visor center
support and fold to the side.

Turn the sun visor center support
approximately 90° (1/4 of a turn) counterclockwise .

Remove the sun visor center support
downward.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019

60D8 Page 13 of 25

Remove both sun visors:

Remove caps from the sun visor mount.

Using the -T10558-, loosen the front retainer
in the sun visor mount from the body
mount.

Keep tension on the sun visor to prevent the
retainer from unintentionally locking again.

Using the -T10558-, loosen the rear retainer
in the sun visor mount from the body
mount.

NOTE
When removing clips for the sun visor mounts and
the headliner mounts, the pliers -T10558- must be
centered in the clip and fully inserted in the clip as
shown.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019

60D8 Page 14 of 25

Separate headliner from sunroof trim:

To avoid dirtying the headliner, clean the
-T40233-.

At the front of the headliner, push the -T40233between the sunroof frame and the
headliner and loosen the front of the headliner.

TIP
Use masking tape or other means to prevent dirtying
the headliner.

Position front seats and headrests:

Raise front seats and headrests to their
highest position.
NOTE

The headliner does not need to be completely
removed from the vehicle. Allowing the headliner to
rest on the front seat headrests will allow enough
room to install the in-line fuses. Doing so will also
prevent damage to the headliner.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized VolkswageneBay logo dealer. 2019 VolkswageneBay logo Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019

60D8 Page 15 of 25

Releasing headliner clips:

Release headliner clips using -T10558and lower the front of the headliner.

Disconnect LED modules:

Disconnect the connectors from the left
and right LED modules .

Ensure the LED module remains in retaining
clip .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019

60D8 Page 16 of 25

Preparing in-line fuses for installation:

The fuse is located in area . This area
must not be kinked.

Wrap tag around the harness and secure with
a piece of tape .

Connecting in-line fuses:

Pull LED module harness away from the
sunroof frame.

Pull foam back and connect connector

123

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TSB/Document ID: Circular 60D8

Replacement Service Bulletin Number:

MFR Communication Date: 2019-03-20

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

MFR Component Subsystem:


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