NHTSA ID Number: 10156477
Manufacturer Communication Number: 167-B1903-01
TSB/Document Date: 2019-04-01
Summary
SB-19-008 P24FE DTC WORKSHOP MANUAL CORRECTION. Workshop manual correction of Diagnostic Trouble Code (DTC) P24FE.
SERVICE MANUAL INFORMATION
SB-19-008 P24FE DTC WORKSHOP MANUAL
CORRECTION
GROUP: SERVICE MANUAL UPDATE
BULLETIN NO: SB-19-008
DATE: 3-22-2019
SUBJECT VEHICLES: 17MY-20MY Conventional Trucks equipped
with an J08E.
The following is to inform you of the above caption. This service
data should be attached to the relevant pages of the workshop
manuals for maintenance and to use for servicing.
OVERVIEW:
Workshop manual correction of Diagnostic Trouble Code (DTC)
P24FE.
4–1360
ENGINE CONTROL SYSTEM (J08E)
DTC: P24FE
P24FE Removal of DEF SCR catalyst
INFORMATION
(AFSG) KTQ
KTR L2P
(AFGD) KTR
L75
KTS L75
(AFVB) KTS
LUH
KTU KTD
(AFT-) KTU
K0W
KTT K0W
(AFT+) KTT
(CA1H) LCM
H
#S5 #S5
(CA1L) LCN
L
#S7 #S7
Air flow
sensor
Supply module
(DEF pump)
LF5 (CAH1)
LFJ
(PMP+)
LFL
LF6 (CAL1) (PMPS)
#AW #AW
H
Twist
#CQ #CQ
%JV
(CANL)
Twist
Twist
Twist
%KM
(CANH)
%KL
(CANL)
Common rail_
CAN_J/C1
%KF
(CANH)
%KE
(CANL)
LEJ
(CANL)
LEK
(CANH)
Twist
DEF sensor
(DEF tank temperature sensor)
L
%JZ
(CANL)
L
Twist
Twist
H
Twist
H (CANH) %JU
LG8
LG9
LFK
LGA
LFM
LGB
LEY (CAH0) (PMV+)
LEZ (CAL0)
LFN
(PMV-)
LGC
LFQ
LGD
LFR
LGE
LFP
LGF
(PSR+)
(PSRS)
(PSR-)
DCU
(PMP+)
(PMPS)
(PMP-)
(PMV+)
(PMV-)
(PSR+)
(PSRS)
(PSR-)
Exhaust gas
temperature
sensor (SCR inlet)
Twist
LE9
(CANH)
Engine
ECU
%JQ (CANH)
%JW
(CANL)
%JR
(CANH)
#SF #SF
Twist
LE8
(CANL)
K6W
L
Common rail_
CAN_J/C3
%JX
(CANL)
%JS
(CANH)
(CANL)
#CP #CP
(PMP-)
LED
(CANH)
#SD #SD
PM
sensor
LQK
(CANL)
LQN
(CANH)
K6V
H
Twist
(CANH)
L
LEC
(CANL)
Twist
#AV #AV
%KN
(CANL)
%KP
(CANH)
(AG5)
(THA+)
KTQ LCH
LUG
Twist
(AG4)
(AFVB)
LCH
Twist
(AFSI)
L
H
L
H
(EXT+) LFG
(EXT-) LFH
LE4
(FAT+)
LE5 (FAT-)
NOx
NOx
sensor 2 sensor 1
SAPH16F010301447
1.
Technical description
• Removal of the SCR catalyst will be judged if decrease in clarifying efficiency occurs.
• Conversion efficiency is calculated by upstream and downstream NOx sensors.
• Clarifying efficiency may decrease because of a decrease or increase in the added urea quantity caused by slippage of the sensor, because of a difference in the amount of adsorbed NH3 or deteriorated hardware.
• Removal of the urea SCR catalyst has been detected.
2.
DTC set condition
(1) DTC detection condition
•
•
•
•
•
•
•
Conditions below continue for 10 seconds.
1,000 r/min Engine speed 2,500 r/min
Engine speed 300 r/min for 3 seconds.
20 mm3/st. cyl. Fuel injection quantity < 150 mm3/st. cyl.
200 kg/h Exhaust gas mass flow 1,000 kg/h
210 qC {410 qF} SCR catalyst temperature 340 qC {644 qF}
50 ppm NOx (SCR upstream) 1,000 ppm
(NOx sensor 1 (SCR upstream) stable and NOx sensor 2 (SCR downstream) stable)
• Intake air temperature ! -20 qC {-4 qF}
ENGINE CONTROL SYSTEM (J08E)
(2)
3.
• Calculated HC load 1.0 g
• NOx sensor 1 (SCR upstream) and NOx sensor 2 (SCR downstream) are valid for 121 seconds.
• DPF active regeneration not in process.
• DEF injection volume 65 mg/sec
• DEF quality sensor is valid and 35 % DEF quality concentration 25 %.
Judgment criteria
• Calculate Average NOx conversion efficiency from NOx sensor 1 (upstream) and 2 (downstream).
• Average NOx conversion efficiency 0.03
Reset condition
• Immediately after normal operation is restored and SCR-related memory is reset.
4.
Indication, warning or system control regulation when the DTC is set.
• MIL: OFF
• SVS light: ON
5.
Symptoms on the vehicle when the DTC is set
• ±
• Engine output is insufficient.
• Vehicle does not speed up.
6.
Pre-inspection work
• Check that the battery voltage is in the normal range.
• Check that no malfunction is found by conducting the failure diagnosis system check.
7.
After-inspection work
• Clear all past DTCs.
• Reset "Urea SCR related memory".
• Check that no DTC is detected after test drive.
8.
Estimated failure factors
• Removal of urea SCR catalyst
• NOx sensor failure
• Air flow sensor failure
• Exhaust gas temperature sensor (SCR inlet) failure
• DEF injector failure
• SCR catalyst: Difference from the calculated adsorbed amount; poisoning and deterioration due to HC
4–1361
4–1362
ENGINE CONTROL SYSTEM (J08E)
INSPECTION PROCEDURE: P24FE
1
Inspect the DEF
1.
Check the DEF concentration.
Standard values
Concentration: 32.5 r 2.5 %
Do the measurements meet the standard value?
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TSB/Document ID: 167-B1903-01
Replacement Service Bulletin Number:
MFR Communication Date: 2019-03-22
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MFR Component System:
MFR Component Subsystem:
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