NHTSA ID Number: 10154721
Manufacturer Communication Number: PC687 Rogue Rear
TSB/Document Date: 2019-03-18
Summary
Rear Brake Caliper *****Dealer Announcement***** Nissan
is conducting a quality action to inspect the lot code on the left hand rear brake caliper on 14 specific 2019 Rogue vehicles identified in Service Comm, and if necessary, replace the brake caliper. Affected vehicles are subject to stop sale and are either currently in dealer inventory or assigned and in transit to the dealer. *****What Dealers Should Do***** PLEASE FOLLOW THE ATTACHED REPAIR INSTRUCTIONS: 1. Verify if vehicles currently in new dealer inventory are affected by this quality action using Service Comm I.D. PC687 ? New vehicles in dealer inventory can also be identified using DCS (Sales-> Vehicle Inventory, and filter by Open Campaign). ? Refer to NPSB 15-460 for additional information ? Please continue to check newly arriving inventory for campaign applicability. 2. Use the attached procedure to inspect the left hand rear brake caliper: ? If the lot code is 9A24, the brake caliper must be replaced ? Nissan
has developed an automatic parts shipment to proactively provide affected dealers with replacement brake calipers for affected vehicles in dealer inventory, in the event they are needed. Parts should begin to arrive at dealers on February 27, 2019 ? If not, reassemble the wheel and tire 3. The service department should submit the applicable warranty claim for the action performed so it can be closed on Service Comm and release the vehicle. ***** Dealer Responsibility ***** It is the dealer?s responsibility to check Service Comm or DBS National Service History ? Open Campaign using the appropriate campaign I.D for the inspection status on each affected vehicle currently in new vehicle inventory.
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- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS, disc and drum brake systems
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TSB/Document ID: PC687 Rogue Rear
Replacement Service Bulletin Number:
MFR Communication Date: 2019-02-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
CAMPAIGN
BULLETIN
QUALITY ACTION
Rear Brake Caliper
Reference: PC687
Date: February 26, 2019
Attention: Dealer Principal, Sales, Service & Parts Managers
Affected Models/Years:
MY2019 Rogue (T32)
Affected
Population:
Dealer
Inventory:
SERVICE COMM
Activation date:
Stop Sale
In Effect
NA
14
February 26, 2019
YES
*****Dealer Announcement*****
Nissan
is conducting a quality action to inspect the lot code on the left hand rear brake
caliper on 14 specific 2019 Rogue vehicles identified in Service Comm, and if necessary,
replace the brake caliper.
Affected vehicles are subject to stop sale and are either currently in dealer inventory or
assigned and in transit to the dealer.
*****What Dealers Should Do*****
PLEASE FOLLOW THE ATTACHED REPAIR INSTRUCTIONS:
1. Verify if vehicles currently in new dealer inventory are affected by this quality action
using Service Comm I.D. PC687
New vehicles in dealer inventory can also be identified using DCS (Sales->
Vehicle Inventory, and filter by Open Campaign).
Refer to NPSB 15-460 for additional information
Please continue to check newly arriving inventory for campaign
applicability.
2. Use the attached procedure to inspect the left hand rear brake caliper:
If the lot code is 9A24, the brake caliper must be replaced
Nissan
has developed an automatic parts shipment to proactively
provide affected dealers with replacement brake calipers for affected
vehicles in dealer inventory, in the event they are needed. Parts
should begin to arrive at dealers on February 27, 2019
If not, reassemble the wheel and tire
3. The service department should submit the applicable warranty claim for the action
performed so it can be closed on Service Comm and release the vehicle.
***** Dealer Responsibility *****
It is the dealer’s responsibility to check Service Comm or DBS National Service History –
Open Campaign using the appropriate campaign I.D for the inspection status on each
affected vehicle currently in new vehicle inventory.
PC687 | Original Document
Thank you for your prompt attention to this matter.
NISSAN
NORTH AMERICA, INC.
Aftersales DIVISION
Continue to next page for inspection procedure
PC687 | Original Document
PC687 - 2019 – ROGUE
BRAKE CALIPER INSPECTION
SERVICE PROCEDURE:
1. Place vehicle on lift. (Figure 1)
Figure 1
2. Remove the LH rear wheel and tire
assembly.
Remove the wheel cover (if applicable)
Remove the (5) lug nuts and the
wheel and tire assembly (Figure 2)
Figure 2
1/7
(
Lot code
3. Inspect the Lot code on the LH rear
brake caliper. (Figure 4)
Figure 3
NOTE: The lot code on the caliper is
upside down when installed on the
vehicle. (Figure 3)
Lot code
Figure 4
4. Is the lot code 9A24?
IF NO- Continue to Step 5 for wheel and tire reassembly
IF YES-Continue to Step 6 for LH brake caliper replacement
5. Reinstall the wheel and tire assembly.
(Figure 5)
Reinstall the LH rear wheel and tire
assembly
Torque lug nuts to
113 N●m (12 kg-m, 83 ft-lb)
Install wheel cover (if applicable)
Inspection complete
Submit warranty claim using Op code
PC6870 per “Claims Information”
Figure 5
2/7
Brake Caliper Replacement:
WARNING: Clean dust on brake caliper and brake pad with a vacuum dust
collector to minimize the hazard of airborne particles or other materials.
CAUTION:
Do not depress the brake pedal.
Do not spill or splash brake fluid on painted areas; it may cause paint
damage. If brake fluid is splashed on painted areas, wash it away with
water immediately.
Do not bend, twist or pull the brake hoses and piping.
Do not reuse drained brake fluid.
Do not spill or splash brake fluid on disc brake rotor
NOTE: When removing components such as hoses, tubes/lines, etc., cap or
plug openings to prevent fluid from spilling.
6. Remove the LH rear brake caliper hose.
Remove the brake caliper hose union
bolt from the caliper (Figure 6)
Brake hose![]()
union bolt
Remove and discard the copper
sealing washers
Figure 6
7. Remove the LH rear brake caliper.
Remove the upper and lower caliper
slide bolts with a suitable tool
(Figure 7)
Caliper slide bolts
Remove the brake caliper from the
vehicle
Figure 7
3/7
Brake
pad
Brake
shims
pad
Torque
member
assembly
8. Remove the brake pads from the torque
member assembly. (Figure 8)
Brake pads
Remove brake pad shims from the
torque member assembly (to be
reused)
Figure 8
9. Remove torque member bracket.
Torque
member bolts
Loosen and remove the torque
member bolts and torque member
assembly (Figure 9)
New torque member assembly is
provided with the new brake caliper
Figure 9
10. Install the new torque member
assembly. (Figure 10)
Position the torque member assembly
in place
Torque member
Install the torque member bolts and
torque to
84.4 N●m (8.6kg-m,62 ft-lb)
Figure 10
4/7
Brake
pad
Brake
shims
pads
11. Reinstall the brake pad shims and brake
pads onto the torque member assembly.
(Figure 11)
Figure 11
12. Reinstall the caliper.
Position the caliper onto the torque
member
Caliper slide bolts
Install the caliper slide bolts
(Figure 12)
Torque the caliper slide bolts to
43.15 N●m (4.4kg-m, 32 ft-lb)
Figure 12
13. Install the brake hose
.
Assemble the union bolt with NEW
copper sealing washers onto the brake
hose
Install the union bolt and brake hose![]()
onto the brake caliper, by lining up the
brake hose
“L-pin” with the alignment
hole in the brake caliper (Figure 13)
“L-pin” and Alignment
hole
Torque the union bolt to
18.2 N●m (1.9kg-m, 13 ft-lb)
Figure 13
5/7
Caution:
While Bleeding, pay attention to the brake fluid level
Do not allow reservoir tank to empty as this may cause damage to the
master cylinder internal components
14. Bleed the brake system
a. Turn off the ignition and disconnect
the 12v battery negative terminal
Vinyl tube
b. Remove the brake master cylinder
cap
c. Fill the brake fluid level to the “MAX”
mark
d. Connect a vinyl tube to the LH rear
brake caliper bleeder valve
(Figure 14)
Figure 14
e. Fully depress the brake pedal 4 or 5
times
f. With the brake pedal fully depressed,
loosen the bleeder valve to bleed air
in the brake line, and retighten it
immediately
g. Repeat steps “e” and “f” until all of
the air is out of the brake line
Brake fluid
reservoir
“MAX” mark
h. Retighten the bleeder screw to
8.33 N●m (0.85kg-m, 74 in-lb)
i. Fill the brake fluid level to “MAX”
mark (Figure 15)
Figure 15
15. Reinstall the wheel and tire assembly.
(Figure 16)
Reinstall the LH rear wheel and tire
assembly
Torque lug nuts to
113 N●m (12 kg-m, 83 ft-lb)
Install wheel cover (if applicable)
Figure 16
6/7
16. Reconnect the negative battery cable.
(Figure 17)
Torque to negative battery terminal to
5.39 N●m (0.55 kg-m, 48 in-lb)
Negative
battery terminal
Inspection/repairs complete
Submit warranty claim using PC6871
per claims information
Figure 17
PARTS INFORMATION
Description
Part #
Quantity
BODY & SUPPORT ASSY (Brake caliper)
44011-3NF0A
1
GASKET – BRAKE HOSE
(copper sealing washer)
46237-A4600
2
Brake Fluid (1)
999MP-A4100P
1
(1) Order this item through the Nissan
Maintenance Advantage program: Phone: 877NISNMA1 (877-647-6621). Website order via link on dealer portal www.NNAnet.com and
click on the “Maintenance Advantage” link.
CLAIMS INFORMATION
Submit claim using the following claims coding:
Work Order Line Type: “CM” Campaign
Campaign: PC687
Claim Type:
PNC:
Symptom:
Diagnosis:
Description:
CM
PC687
ZZ
99
Op
Codes
Flat
Rate
Time
Parts
Required
on claim
Expense
Code
Required
Inspect Caliper Lot Code Only
PC6870
0.2
NO
NO
Inspect and Replace Caliper
PC6871
0.6
YES
NO
7/7
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