Technical Bulletin
Model(s)

Year

Eng. Code

Trans. Code

VIN Range From

VIN Range To

2014-2019

All

All

All

All

All
(except Routan)

Condition
46 19 02 January 10, 2019 2015173/26 Supersedes Technical Bulletin 46-17-03 (V461703) dated November 21,
2017 to include model year 2019 applicability.
Brake Disc Pulsation or Vibration (U.S. Only)
When applying brakes at highway speeds the following symptoms may occur:
 Brake pedal pulsation
 Vibration felt in vehicle body
 Steering wheel shakes

Technical Background
For brake vibration or pulsation concerns, brake disc machining is allowed between 6 and 12 months or 6,000 and
12,000 miles (whichever comes first) from the warranty in service date.

Production Solution
No production change required.

Service
Note:
All policies and procedures outlined in this technical bulletin also apply to sublet brake disc machining. Improperly
machined brake discs may cause brake pulsation/vibration after several months in service. The servicing facility
will be responsible for these failures.
Procedure:
 Remove wheels and separate brake calipers from carrier as outlined in Repair Manual Group 44 – Wheels,
Tires, Vehicle Alignment and Group 46 – Brakes – Mechanical components in Elsa.
Page 1 of 12
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Brake Disc Inspection
A detailed brake disc inspection is needed to determine if the brake disc should be machined or replaced.
 Inspect brake disc friction surfaces on both sides of the brake disc for:
 Severe discoloration (bluing)
 High heat surface damage (raised hard spots)
 Visible cracks
Brake discs showing any of the above described conditions are NOT serviceable. Parts must be replaced in
accordance with the Volkswagen Warranty Policy and Procedure Manual.

Disc Thickness Measuring
Technician must record the beginning
thickness measurements on the back of
the repair order.
Each brake disc has the minimum
allowed thickness cast, stamped or laseretched into the disc hub.

 Measure the brake disc thickness in 4 locations using either the Pro Cut International™ disc thickness
measuring tool Part No. 50-902 or the Hunter Engineering Company disc thickness measuring tool Part No. 2599-2. Measurements MUST be taken at the same distance from the brake disc outer circumference to ensure
consistency.

Page 2 of 12
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Note:
The brake disc thickness measurement
must exceed the minimum specification
after the machining process is completed
in order to be re-used. If the brake disc
thickness measurement does not meet
this requirement, then replace the brake
disc.

Brake Disc Machining
Note:
All brake discs must be machined.
Recommended on-car brake lathes are either the PRO-CUT International ™ PFM 9.0, or the Hunter Engineering
Company model OCL 400. This design of brake lathe will produce a surface quality which will provide proper brake
performance without a brake pad to brake disc break-in period.
To ensure that a high quality brake disc finish is produced, brake lathe cutting tools must be maintained as
directed by the lathe or tool manufacturer.

Page 3 of 12
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
 Follow the brake lathe
manufacturer’s instructions for set-up
and machining.
 Wash the brake disc with a soap and
water solution upon completion of
resurfacing to remove all machining
particles.

Technician must record the final
thickness measurements on the back of
the repair order.
 Re-measure brake disc thickness in 4
locations using either the Pro Cut
International™ disc thickness
measuring tool Part No. 50-902 or the
Hunter Engineering Company disc
thickness measuring tool Part No. 2599-2. If recorded brake disc
measurement is less than the
minimum thickness, the brake disc
MUST be replaced.

Note:
Always replace brake discs in pairs (front axle or rear axle). Do not replace all 4 brake discs unless it is required.

Page 4 of 12
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
 Measure brake disc lateral run out
using Pro Cut Disc Lateral run out
measuring kit Part No. 50-700FC or the
Hunter Disc Lateral run out measuring
kit Part No. 25-128-2 with a dial
indicator.
 Run out must not exceed 0.1mm.
 If brake disc exceed the 0.1mm
specification replace the applicable
brake discs.

Page 5 of 12
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Warranty
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual 1)

Year(s)

Eng. Code(s)

Trans. Code(s)

VIN Range
From

2014-2019

All

All

All

Model(s)

VIN Range To
All

All
(except Routan)
Use applicable Claim Type 1)

Claim Type:

SAGA Coding
Damage
Service Number

HST

Damage Location

Code
4650

0013

--

4653

0013

--

001 – Left
002 – Right
001 – Left
002 – Right
WWO 2)

Passat/CC/Tiguan/Eos/
Touareg/Golf R/e Golf and MY14
Golf/Atlas
Parts Manufacturer

3ME 2)

Jetta/Beetle/Beetle Cabrio, MY14
Jetta SportWagen and MY15-19
Golf/Golf
SportWagen/Alltrack/Tiguan LWB
On Car Lathe is available (All vehicles)

Labor Operation 3): Remove and Reinstall Front and Rear
Wheels
Labor Operation 3): Front and Rear Disc Resurfacing –
On Vehicle

44052004 = See Elsa for latest time units
46504699 = 120 TU
And
46534699 = 120 TU

Page 6 of 12
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Or
If On Car Lathe is unavailable:
CC/Tiguan/Eos
Labor Operation 3): Remove and Reinstall Front and Rear
Wheels

44052004 = See Elsa for latest time units
46142050 = See Elsa for latest time units

Labor Operation 3): Remove and Reinstall Front and Rear
Carriers

And
46152050 = See Elsa for latest time units
46502050 = See Elsa for latest time units

Labor Operation 3): Remove and Reinstall Front and Rear
Discs

And
46532050 = See Elsa for latest time units
46504699 = 160 TU

Labor Operation 3): Front and Rear Discs Machining

And
46534699 = 160 TU
OR

Tiguan LWB
Labor Operation 3): Remove and Reinstall Front and Rear
Wheels

44052004 = See Elsa for latest time units
46142050 = See Elsa for latest time units

Labor Operation 3): Remove and Reinstall Front and Rear
Carriers

And
46152050 = See Elsa for latest time units
46502050 = See Elsa for latest time units

Labor Operation 3): Remove and Reinstall Front and Rear
Discs

And
46532050 = See Elsa for latest time units
46504699 = 160 TU

Labor Operation 3): Front and Rear Discs Machining

And
46534699 = 160 TU
OR

Page 7 of 12
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Atlas
Labor Operation 3): Remove and Reinstall Front and Rear
Wheels

44052004 = See Elsa for latest time units
46142050 = See Elsa for latest time units

Labor Operation 3): Remove and Reinstall Front and Rear
Carriers

And
46152050 = See Elsa for latest time units
46502050 = See Elsa for latest time units

Labor Operation 3): Remove and Reinstall Front and Rear
Discs

And
46532050 = See Elsa for latest time units
46504699 = 160 TU

Labor Operation 3): Front and Rear Discs Machining